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Cylinder Block: Replacement

  1. REPLACE RING PIN 
    NOTE: It is not necessary to remove the ring pins unless they are being replaced.
    1. Using a plastic hammer, tap in the 2 new ring pins.

      Standard protrusion: 7.5 to 8.5 mm (0.295 to 0.335 in.) 

      Fig 1: Locating Ring Pins
      G05399021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REPLACE STUD BOLT 
    NOTE: If a stud bolt is deformed or the threads are damaged, replace it.
    1. Using "TORX" socket E6, install the stud bolt as shown in the illustration.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 2: Installing Stud Bolt
      G05399022Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REPLACE STRAIGHT PIN 
    NOTE: It is not necessary to remove the straight pins unless they are being replaced.
    1. Using a plastic hammer, tap in the straight pin.
      Fig 3: Locating Straight Pin Location
      G05399023Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard protrusion 

      STANDARD PROTRUSION

      Item Protrusion
      Pin A 18.5 to 19.5 mm (0.729 to 0.768 in.)
      Pin B 5.0 to 7.0 mm (0.197 to 0.276 in.)
      Pin C 11.0 to 13.0 mm (0.433 to 0.512 in.)
      Pin D 5.0 to 7.0 mm (0.197 to 0.276 in.)
      Pin E 5.0 to 6.0 mm (0.197 to 0.236 in.)