2ZR-FE Cooling: Radiator: Installation

INSTALL RADIATOR DRAIN COCK PLUG
1. Install the radiator drain cock onto the radiator assembly.
  
  Fig 1: Identifying Radiator Drain Cock Of Radiator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR RESERVE TANK HOSE GROMMET
1. Install the 2 radiator reserve tank hose grommets onto the radiator assembly.
  
  Fig 2: Locating Radiator Reserve Tank Hose Grommets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT CUSHION
1. Install the 2 radiator support cushions onto the radiator assembly.
  
  Fig 3: Locating Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN SHROUD
1. Engage the 2 claws and install the fan shroud.
  
  Fig 4: Identifying Fan Shroud Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WATER FILLER SUB-ASSEMBLY
1. Install the water filler sub-assembly with the clip.
  
  Fig 5: Locating Water Filler Sub-Assembly Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 bolts.
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
3. Connect the radiator reservoir tank hose to the water filler sub-assembly.
  
  Fig 6: Identifying Radiator Reservoir Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Engage the 2 claws and install the radiator assembly onto the vehicle.
  NOTE: Do not apply excessive force to the cooler condenser assembly or piping when installing the radiator assembly.
  
  Fig 7: Identifying Radiator Assembly Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the cooling fan motor connector and install the wire harness clamp.
  
  Fig 8: Locating Cooling Fan Motor Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
1. Install the radiator support sub-assembly upper with the 5 bolts.
  Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)
  
  Fig 9: Locating Radiator Support Sub-Assembly Upper Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the horn assembly connector.
  
  Fig 10: Locating Horn Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 COOLER COVER
1. Install the No. 1 cooler cover with the 2 clips.
  
  Fig 11: Locating No. 1 Cooler Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL HOOD LOCK ASSEMBLY
1. Install the hood lock assembly with the 3 bolts.
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
  
  Fig 12: Locating Hood Lock Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. install the hood lock control cable assembly with the 2 clamps.
  
  Fig 13: Identifying Hood Lock Control Cable Assembly Of Clamps
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 2 RADIATOR HOSE
1. Connect the No. 2 radiator hose with the clip.
  
  Fig 14: Locating No. 2 Radiator Hose Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET NO. 1 OIL COOLER HOSE (for Automatic Transaxle)
1. Connect the outlet No. 1 oil cooler hose.
  
  Fig 15: Locating No. 1 Oil Cooler Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INLET NO. 2 OIL COOLER HOSE (for Automatic Transaxle)
1. Connect the inlet No. 2 oil cooler hose.
  
  Fig 16: Locating No. 2 Oil Cooler Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 RADIATOR HOSE
1. Connect the No. 1 radiator hose.
INSTALL AIR CLEANER ASSEMBLY (See INSTALLATION )
INSTALL RADIATOR SUPPORT UPPER ABSORBER (See REASSEMBLY )
INSTALL FRONT BUMPER COVER (See INSTALLATION )
ADD ENGINE COOLANT (See REPLACEMENT )
ADJUST HOOD LOCK ASSEMBLY
1. Loosen the 3 bolts.
  
  Fig 18: Locating Hood Lock Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Adjust the hood lock position so that the striker can enter it smoothly.
3. Tighten the 3 bolts after the adjustment.
  Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
INSPECT FOR ENGINE COOLANT LEAK (See ON-VEHICLE INSPECTION )