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Front Door Lock: Installation

  1. INSTALL FRONT DOOR LOCK 
    NOTE:
    • If reusing a door lock that has been removed, replace the packing in the connecting part with a new packing.
    • Make sure that no grease or dirt adheres to the packing surface in the connecting part.
    1. Apply MP grease to the sliding and rotating areas of the front door lock.
    2. Install the front door inside locking cable.
      Fig 1: Identifying Front Door Inside Locking Cable
      G05391059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 3 claws and close the cover.
      Fig 2: Identifying Claws
      G05391064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the front door lock remote control cable.
    5. Fig 3: Identifying Front Door Lock Remote Control Cable
      G05391057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install a new door lock wire harness seal on to the front door lock.
    7. Insert the front door lock open rod into the front door lock, and set it to the front door outside handle frame.
    8. Make sure that the front door lock open rod is securely connected to the front door lock.
    9. Apply adhesive to the threads of the screws.

      Adhesive: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

    10. Using a "TORX" socket wrench T30, install the front door lock with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 4: Locating Front Door Lock Screws
      G05402783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Connect the connector.
  2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER  (See REASSEMBLY )
  3. INSTALL FRONT DOOR FRAME REAR LOWER SUB-ASSEMBLY  (See REASSEMBLY )
  4. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY  (See REASSEMBLY )
  5. INSTALL FRONT DOOR GLASS RUN  (See REASSEMBLY )
  6. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY  (See REASSEMBLY )
  7. INSTALL FRONT DOOR SERVICE HOLE COVER  (See REASSEMBLY )
  8. INSTALL FRONT DOOR TRIM BRACKET  (See REASSEMBLY )
  9. INSTALL FRONT DOOR BELT MOLDING ASSEMBLY  (See INSTALLATION )
  10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY  (See INSTALLATION )
  11. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See REASSEMBLY )
  12. INSTALL FRONT DOOR INSIDE HANDLE BEZEL  (See REASSEMBLY )
  13. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH  (See REASSEMBLY )
  14. INSTALL FRONT ARMREST BASE UPPER PANEL  (See REASSEMBLY )
  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)