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Clutch Unit: Removal

  1. REMOVE MANUAL TRANSAXLE ASSEMBLY 

    (See REMOVAL )

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY 
    1. Remove the fork together with the clutch release bearing from the transaxle.
    Fig 1: Identifying Clutch Release Fork Sub-Assembly
    G05388703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE CLUTCH RELEASE FORK BOOT 
  4. REMOVE CLUTCH RELEASE BEARING ASSEMBLY 
    1. Remove the bearing from the clutch release fork.
  5. REMOVE RELEASE BEARING HUB CLIP 
  6. REMOVE RELEASE FORK SUPPORT 
    1. Remove the support and release fork from the transaxle.
  7. REMOVE CLUTCH COVER ASSEMBLY 
    1. Place matchmarks on the cover and flywheel.
    2. Loosen each set bolt one turn at a time until the spring tension is released.
    3. Remove the 6 set bolts and pull off the cover.
      NOTE: Do not drop the clutch disc.
    Fig 2: Identifying Matchmarks On Clutch Cover Assembly
    G05388704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE CLUTCH DISC ASSEMBLY 
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