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Intake Manifold: Removal

WARNING: This page is about a different car, the 2008 Scion xB. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCHARGE FUEL SYSTEM PRESSURE  (See REMOVAL )
  2. REMOVE WINDSHIELD WIPER ARM COVER  (See REMOVAL )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  5. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  6. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  7. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  8. REMOVE FRONT WIPER MOTOR AND LINK  (See REMOVAL )
  9. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  10. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY  (See REMOVAL )
  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE  (See REMOVAL )
  12. REMOVE THROTTLE BODY ASSEMBLY  (See REMOVAL )
  13. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Remove the EFI fuel pipe clamp.
      Fig 1: Locating EFI Fuel Pipe Clamp
      G05387665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tube sub-assembly.
      Fig 2: Locating Fuel Tube Sub-Assembly
      G05387666Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY WITH FUEL TUBE SUB-ASSEMBLY 
    1. Disconnect the injector connector and camshaft oil control valve connector.
    2. Disconnect the air fuel ratio sensor connector.
    3. Separate the wire harness.
      Fig 3: Locating Air Fuel Ratio Sensor Connector
      G05387667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Separate the fuel tube sub-assembly.
    5. Remove the 2 bolts and remove the delivery pipe sub-assembly.
      Fig 4: Locating Delivery Pipe Sub-Assembly And Bolts
      G05387668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the No. 1 delivery pipe spacer.
    7. Remove the 4 insulators from the cylinder head.
      Fig 5: Locating Cylinder Head Insulators
      G05387491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE INTAKE MANIFOLD 
    1. Disconnect the ventilation hose.
      Fig 6: Locating Ventilation Hose
      G05386986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the union to connector tube hose.
      Fig 7: Locating Union To Connector Tube Hose
      G05386987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 5 bolts and 2 nuts and remove the intake manifold.
      Fig 8: Locating Intake Manifold, Bolts And Nuts
      G05386988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the ventilation hose.
      Fig 9: Locating Ventilation Hose
      G05387673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and remove the vacuum hose clamp.
    6. Remove the union to connector tube hose.
      Fig 10: Locating Vacuum Hose Clamp And Bolts
      G05387674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the throttle hose.
      Fig 11: Locating Throttle Hose
      G05387675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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