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Intake Manifold: Installation

WARNING: This page is about a different car, the 2008 Scion xB. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL INTAKE MANIFOLD 
    1. Install the throttle hose.
      Fig 1: Locating Throttle Hose
      G05387675Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the union to connector tube hose.
    3. Install the vacuum hose clamp with bolt.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Fig 2: Locating Vacuum Hose Clamp With Bolt
      G05387674Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the No. 2 ventilation hose.
    5. Install a new gasket onto the intake manifold.
      Fig 3: Locating Ventilation Hose
      G05387673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 4: Locating Intake Manifold With Bolts And Nuts
      G05387679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the union to connector tube hose.
      Fig 5: Locating Union To Connector Tube Hose
      G05386987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the No. 2 ventilation hose.
      Fig 6: Locating Ventilation Hose
      G05386986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY WITH FUEL TUBE SUB-ASSEMBLY 
    1. Install the 4 new injector vibration insulator onto the cylinder head.
    2. Install the No. 1 delivery pipe spacer.
      Fig 7: Locating Injector Vibration Insulator Onto Cylinder Head
      G05387491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel delivery pipe sub-assembly with the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    4. Install the fuel tube sub-assembly.
      Fig 8: Locating Delivery Pipe Sub-Assembly And Bolts
      G05387668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the wire harness.
    6. Connect the injector assembly connector and camshaft oil control valve assembly connector.
    7. Connect the heated oxygen sensor connector.
      Fig 9: Locating Air Fuel Ratio Sensor Connector
      G05387667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT FUEL TUBE SUB-ASSEMBLY 
    1. Connect the fuel tube sub-assembly.
      Fig 10: Pushing Fuel Tube Sub-Assembly
      G05387685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the EFI pipe clamp.
  4. INSTALL THROTTLE BODY ASSEMBLY  (See INSTALLATION )
  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE  (See INSTALLATION )
    Fig 11: Identifying EFI Pipe Clamp
    G05387665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL OUTER COWL TOP PANEL  (See INSTALLATION )
  8. INSTALL FRONT WIPER MOTOR AND LINK  (See INSTALLATION )
  9. INSTALL COWL TOP VENTILATOR LOUVER LH  (See INSTALLATION )
  10. INSTALL COWL TOP VENTILATOR LOUVER RH  (See INSTALLATION )
  11. INSTALL HOOD TO COWL TOP SEAL  (See INSTALLATION )
  12. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  14. INSTALL WINDSHIELD WIPER ARM COVER  (See INSTALLATION )
  15. ADD ENGINE COOLANT  (See REPLACEMENT )
  16. INSPECT FOR COOLANT LEAK  (See ON-VEHICLE INSPECTION )
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