LEMON Manuals: Even more car manuals for everyone
Home >> Scion >> 2009 >> xB Automatic >> Repair and Diagnosis >> Transmission >> U241E Automatic Transaxle >> Automatic Transaxle Assembly >> Removal

Automatic Transaxle Assembly: Removal

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. SECURE STEERING WHEEL  (See REMOVAL )
  3. REMOVE COLUMN HOLE COVER SILENCER SHEET  (See REMOVAL )
  4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See REMOVAL )
  5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See REMOVAL )
  6. REMOVE BATTERY  (See REMOVAL )
  7. REMOVE HOOD SUB-ASSEMBLY  (See REMOVAL )
  8. REMOVE FRONT WHEEL 
  9. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  10. REMOVE NO. 1 ENGINE UNDER COVER 
  11. REMOVE CENTER TRANSMISSION UNDER COVER ASSEMBLY 
  12. REMOVE REAR ENGINE UNDER COVER LH 
  13. REMOVE REAR ENGINE UNDER COVER RH 
  14. REMOVE NO. 2 ENGINE UNDER COVER 
  15. REMOVE WINDSHIELD WIPER ARM COVER  (See REMOVAL )
  16. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  17. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  18. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  19. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  20. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  21. REMOVE FRONT WIPER MOTOR AND LINK  (See REMOVAL )
  22. REMOVE OUTER COWL TOP PANEL 
    1. Disengage the wiper motor harness clamp.
    2. Remove the 10 bolts and outer cowl top panel.
  23. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY  (See REMOVAL )
    Fig 1: Locating Bolts And Outer Cowl Top Panel
    G05386893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE NO. 2 BATTERY CARRIER 
    1. Remove the 4 bolts and No. 2 battery carrier.
    Fig 2: Locating Bolts And No. 2 Battery Carrier
    G05388170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  26. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 
    1. Remove the air cleaner filter element from the air cleaner case.
  27. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 
    1. Remove the 3 bolts and air cleaner case sub-assembly.
  28. DISCONNECT CONNECTORS 
    1. Disconnect the park/neutral position switch connector.
    2. Disconnect the transmission wire connector.
    3. Disconnect the speed sensor NT connector.
    4. Disconnect the speed sensor NC connector.
      Fig 3: Locating Bolts And Air Cleaner Case Sub-Assembly
      G05388171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DISCONNECT WIRE HARNESS 
    1. Remove the bolt and separate the engine wire clamp from the automatic transaxle assembly.
      Fig 4: Locating Bolt And Engine Wire Clamp
      G05388172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the clamp and separate the engine wire.
      Fig 5: Identifying Engine Wire Clamp
      G05388173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. DISCONNECT NO. 3 ENGINE WIRE 
    1. Remove the bolt and separate the No. 3 engine wire.
    2. Disconnect the No. 3 engine wire clamp.
      Fig 6: Locating Bolt And No. 3 Engine Wire
      G05388174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Remove the nut and disconnect the transmission control cable assembly from the control shaft lever.
    2. Remove the clip and disconnect the transmission control cable assembly from the transmission control cable bracket.
      Fig 7: Locating Nut, Clip And Transmission Control Cable Assembly
      G05388139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and disconnect the transmission control cable assembly.
      Fig 8: Locating Bolt And Transmission Control Cable Assembly
      G05388176Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt and disconnect the transmission control cable assembly from the rear engine mounting insulator.
    Fig 9: Locating Bolt And Transmission Control Cable Assembly
    G05388137Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE STARTER ASSEMBLY  (See REMOVAL )
  33. REMOVE FRONT DRIVE SHAFT ASSEMBLY 

    HINT:

    See the steps from "REMOVE FRONT AXLE HUB NUT LH" through "FIX FRONT AXLE ASSEMBLY" ( REMOVAL ).

  34. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Disconnect the heated oxygen sensor connector.
      Fig 10: Locating Heated Oxygen Sensor Connector
      G05388178Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, gasket and separate the front exhaust pipe assembly from the center exhaust pipe assembly.
      Fig 11: Locating Bolts And Gasket
      G05388129Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts, 2 compression springs and remove the front exhaust pipe assembly.
      Fig 12: Locating Bolts And Compression Springs
      G05388180Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. DISCONNECT NO. 2 OIL COOLER TUBE SUB-ASSEMBLY 
    1. Remove the bolt and separate the No. 2 oil cooler tube sub-assembly from the automatic transaxle assembly.
    2. Disconnect the 2 oil cooler hoses from the 2 oil cooler tube unions.
      Fig 13: Locating Bolt And No. 2 Oil Cooler Tube Sub-Assembly
      G05388181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE TORQUE CONVERTER CLUTCH AND DRIVE PLATE SET BOLT 
    1. Remove the flywheel housing under cover.
    2. Remove the 6 torque converter clutch set bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 14: Locating Torque Converter Clutch And Drive Plate Set Bolt
      G05388182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. SUSPEND ENGINE ASSEMBLY  (See REMOVAL )
  38. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT LH 
    1. Remove the 4 bolts and front suspension member reinforcement LH.
      Fig 15: Locating Front Suspension Member Reinforcement Bolts
      G05388183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH 

    HINT:

    Use the same procedure as for the LH side.

  40. REMOVE FRONT CROSS MEMBER SUB-ASSEMBLY 
    1. Remove the 6 bolts and front crossmember.
      Fig 16: Locating Bolts And Front Crossmember
      G05388184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE FRONT SUSPENSION MEMBER REAR BRACE LH 
    1. Remove the 3 bolts and front suspension member rear brace LH.
  42. REMOVE FRONT SUSPENSION MEMBER REAR BRACE RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 17: Locating Bolts And Front Suspension Member Rear Brace LH
    G05388185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Support the front suspension crossmember with a transmission jack.
    2. Remove the 4 bolts, 2 nuts, and front suspension crossmember sub-assembly.
      Fig 18: Locating Bolts, Nuts And Front Suspension Crossmember Sub-Assembly
      G05388186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with the transmission jack.
  45. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the bolt and nut.
      Fig 19: Locating Bolt And Nut
      G05388187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and engine mounting insulator LH.
      Fig 20: Locating Bolts And Engine Mounting Insulator LH
      G05388188Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the 5 bolts.
      Fig 21: Identifying Automatic Transaxle Assembly Bolts
      G04976006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 lower side mounting bolts.
      Fig 22: Locating Lower Side Mounting Bolts
      G04976007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the automatic transaxle assembly.
  47. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Remove the torque converter clutch assembly from the automatic transaxle assembly.
  48. REMOVE FRONT ENGINE MOUNTING INSULATOR 
    1. Remove the bolt, nut and front engine mounting insulator.
      Fig 23: Locating Bolt, Nut And Front Engine Mounting Insulator
      G05388191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and the front engine mounting bracket.
      Fig 24: Locating Bolts And Front Engine Mounting Bracket
      G05388192Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE REAR ENGINE MOUNTING INSULATOR 
    1. Remove the bolt, nut and rear engine mounting insulator.
      Fig 25: Locating Bolt, Nut And Rear Engine Mounting Insulator
      G05388193Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and the rear engine mounting bracket.
      Fig 26: Locating Bolts And Rear Engine Mounting Bracket
      G05388194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and the engine mounting bracket LH.
      Fig 27: Locating Bolts And Engine Mounting Bracket LH
      G05388195Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and the transmission control cable bracket.
    Fig 28: Locating Bolts And Transmission Control Cable Bracket
    G05388196Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  54. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY 
    1. Remove the oil level gauge sub-assembly from the oil filler tube sub-assembly.
  55. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Remove the bolt and remove the oil filler tube sub-assembly.
    2. Remove the O-ring from the oil filler tube sub-assembly.
      Fig 29: Locating Bolt And Oil Filler Tube Sub-Assembly
      G05388197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and remove the speedometer driven hole cover sub-assembly.
    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.
      Fig 30: Locating Bolt And Speedometer Driven Hole Cover Sub-Assembly
      G05388198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals