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Front Suspension Member: Removal

  1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 
  2. REMOVE HOOD SUB-ASSEMBLY 
    1. Remove the 4 bolts and remove the hood.
  3. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  6. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  7. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  8. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  9. REMOVE WINDSHIELD WIPER MOTOR AND LINK  (See REMOVAL )
  10. REMOVE FRONT AIR SHUTTER SEAL RH  (See REMOVAL )
  11. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  12. REMOVE COLUMN HOLE COVER SILENCER SHEET 
    1. Remove the floor carpet and 2 clips and remove the column hole cover silencer.
      Fig 1: Identifying Floor Carpet And Clips
      G04832461Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY 
    1. Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.
      Fig 2: Tying Seat Belt To Steering Wheel
      G04832612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place matchmarks on the sliding yoke of the steering intermediate shaft assembly and the power steering.
      3. Fig 3: Placing Matchmarks On Sliding Yoke Of Steering Intermediate Shaft Assembly And Power Steering
      G04832594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Loosen bolt A, remove bolt B and separate the steering intermediate shaft assembly.
  14. REMOVE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
    1. Remove clip A, separate clip B from the body and separate No. 1 steering column hole cover.
      NOTE: Do not damage clip B.
      Fig 4: Identifying Clip A And Clip B
      G04832614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT WHEEL 
  16. SEPARATE TIE ROD END SUB-ASSEMBLY LH  (See REMOVAL )
  17. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  18. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  19. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  20. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  (See REMOVAL )
  21. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  22. SUSPEND ENGINE ASSEMBLY 
    1. Install the 2 hangers in the correct direction.
    2. Attach the engine chain hoist to the hangers.
      CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.

      Parts No.: 

      Engine Hanger No. 1:12281-37020 

      Engine Hanger No. 2:12282-37010 

      Bolt: 

      91552-81050 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 5: Identifying Engine Hanger
      G05400882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Remove the bolt and separate the engine moving control rod.
    2. Support the front suspension crossmember with a transmission jack.
      Fig 6: Identifying Front Suspension Crossmember
      G04832597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 6 bolts and remove the suspension crossmember.
      Fig 7: Locating Bolts And Suspension Crossmember
      G04832598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE POWER STEERING GEAR 
    1. Remove the 2 bolts and 2 nuts and remove the power steering gear from the suspension crossmember.
      NOTE: Keep the nut from rotating while turning the bolt.
      Fig 8: Identifying Bolts, Nuts And Power Steering Gear
      G04832599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FRONT STABILIZER NO. 1 BRACKET LH  (See REMOVAL  )
  26. REMOVE FRONT STABILIZER NO. 1 BRACKET RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  27. REMOVE FRONT STABILIZER BAR 
  28. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  (See REMOVAL  )
  29. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure for the RH side as for the LH side.

  30. REMOVE ENGINE MOVING CONTROL ROD COVER 
    1. Remove the 2 clips and the engine mounting control rod cover.
      Fig 9: Locating Clips And Engine Mounting Control Rod Cover
      G05400886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE ENGINE MOVING CONTROL ROD (for Automatic Transaxle) 
    1. Remove the bolt and the engine moving control rod.
      Fig 10: Locating Bolt And Engine Moving Control Rod
      G05400887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE ENGINE MOVING CONTROL ROD (for Manual Transaxle) 
    1. Remove the bolt and the engine moving control rod.
      Fig 11: Locating Bolt And Engine Moving Control Rod
      G05400888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE FRONT SUSPENSION MEMBER DUMPER WEIGHT 
    1. Remove the 2 bolts and the front suspension member dumper weight.
      Fig 12: Locating Bolts And Front Suspension Member Dumper Weight
      G05400889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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