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Transaxle Rear Cover: Reassembly

  1. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Coat a new needle roller bearing with ATF.
    2. Using SST and a press, install the needle roller bearing into the rear transaxle cover.

      SST 09950-60010 (09951 -00190, 09952-06010), 09950-70010 (09951-07100) 

      Standard clearance: 

      25.1 mm (0.988 in.) 

      Fig 1: Installing Rear Transaxle Cover Needle Roller Bearing
      G04831529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Compress the oil seal ring from both sides to reduce dimension A.

      Dimension A: 

      5.0 mm (0.197 in.) 

      Fig 2: Identifying Clutch Drum Oil Seal Ring Dimension
      G04831530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat 3 oil seal rings with ATF and install it to the rear transaxle cover.
  3. INSTALL 2ND COAST AND OVERDRIVE O-RING 
    1. Coat 2 new O-rings with ATF and install them to the 2nd coast and overdrive brake piston.
      NOTE: Do not damage the O-rings.
      Fig 3: Locating 2nd Coast And Overdrive O-Rings
      G04831525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Coat the piston with ATF and install it to the transaxle rear cover.
      NOTE: Do not damage the O-rings.
      Fig 4: Identifying 2nd Coast And Overdrive Brake Piston
      G04831532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, install the overdrive brake return spring and snap ring to the transaxle rear cover.

      SST 09387-00070

      NOTE:
      • Stop pressing the press when the spring sheet is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring sheet from deforming.
      • Do not expand the snap ring excessively.
        Fig 5: Identifying Overdrive Brake Return Spring
        G04831523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR TRANSAXLE COVER PLUG 
    1. Coat 4 new O-rings with ATF, and install them to the 4 rear transaxle cover plugs.
      2. Fig 6: Locating Rear Transaxle Cover Plugs
      G05400371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 rear transaxle cover plugs to the rear transaxle cover.

      Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

      NOTE: Do not damage the O-rings.
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