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Second Brake Piston: Reassembly

  1. INSTALL 2ND BRAKE CYLINDER O-RING 
    1. Coat 2 new 2nd brake cylinder O-rings with ATF, and install them into the 2nd brake cylinder.
      NOTE: Do not damage the O-rings.
      Fig 1: Identifying 2nd Brake Cylinder O-Ring
      G04831492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL 2ND BRAKE PISTON 
    1. Coat the 2nd brake piston with ATF, and install it into the 2nd brake cylinder.
      CAUTION: Do not damage the O-rings when pressing the 2nd brake piston into the 2nd brake cylinder by hand.
      Fig 2: Installing 2nd Brake Piston
      G05400332Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Install the piston return spring.
      Fig 3: Identifying 2nd Brake Piston Return Spring
      G04831490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Place SST on the piston return spring, and compress the piston return spring with a press.

      SST 09387-00060 

    3. Using a screwdriver, install the snap ring.
      NOTE: Make sure that the end gap of the snap ring is not aligned with the piston return spring claw.
      Fig 4: Installing Snap Ring
      G04831489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002