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Direct Clutch: Inspection

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  1. INSPECT DIRECT MULTIPLE DISC CLUTCH DISC 
    1. Check to see if the sliding surface of the disc, plate and flange are worn or burnt. If necessary, replace them.

      HINT:

      • If the lining of the disc is peeling off or discolored, or if even a part of the printed mark is defaced, replace all discs.
      • Before assembling new discs, soak them in ATF for at least 15 minutes.
        Fig 1: Identifying Direct Multiple Disc Clutch Disc
        G05388553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Using vernier calipers, measure the free length of the spring together with the spring seat.

      Standard free length: 

      22.58 mm (0.8890 in.) 

      Fig 2: Measuring Free Length Of Spring
      G05388554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002