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Upper Instrument Panel: Installation

  1. INSTALL FRONT PASSENGER AIR BAG ASSEMBLY 
    1. Engage the 10 hooks so that the connector side faces the outside of the vehicle, and install the front passenger airbag.
    2. Install the 2 screws.
      Fig 1: Locating Front Passenger Air Bag Assembly Screws
      G05391395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 4 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion as shown in the illustration.
      Fig 2: Identifying No. 4 Instrument Panel Cushion
      G05391393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 3 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion as shown in the illustration.
      Fig 3: Identifying No. 3 Instrument Panel Cushion
      G05391392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL NO. 2 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion as shown in the illustration.
      Fig 4: Identifying No. 2 Instrument Panel Cushion
      G05391398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 1 INSTRUMENT PANEL CUSHION 
    1. Install the instrument panel cushion as shown in the illustration.
      Fig 5: Identifying No. 1 Instrument Panel Cushion
      G05391399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 INSTRUMENT PANEL BOX 
    1. Install the instrument panel box with the 4 < A > screws.
      Fig 6: Locating No. 1 Instrument Panel Box Screws
      G05391389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Install the instrument panel register with the 3 < A > screws.
      Fig 7: Locating Instrument Panel Register Screws
      G05391388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 2 HEATER TO REGISTER DUCT 
    1. Install the heater to register duct with the 3 < A > screws.
      Fig 8: Locating No. 2 Heater To Register Duct Screws
      G05391387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 1 HEATER TO REGISTER DUCT 
    1. Install the heater to register duct with the 4 < A > screws.
      Fig 9: Locating No. 1 Instrument Panel Box Screws
      G05391403Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL NO. 2 HEATER TO REGISTER DUCT SUB-ASSEMBLY 
    1. Install the heater to register duct with the 3 < A > screws.
    2. Install the airbag wire harness.
      Fig 10: Locating No. 2 Heater To Register Duct Sub-Assembly Screws
      G05391404Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL DEFROSTER NOZZLE ASSEMBLY 
    1. Install the defroster nozzle with 3 < A > screws.
      Fig 11: Identifying Defroster Nozzle Screws
      G05391384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Using a nipper, cut off both ends of the runner portion shown in the illustration (When installing a new one).
      Fig 12: Identifying Cut Off Position
      G05391406Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claws at the front of the instrument panel.
      Fig 13: Identifying Instrument Panel Claws
      G05391383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 2 clips and 4 claws at the rear of the upper instrument panel.
    4. Install the upper instrument panel with the 3 < A > screws and < B > bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) for bolt 

      Fig 14: Identifying Upper Instrument Panel Screws And Bolt
      G05391382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the airbag connector.
    6. Connect the airbag connector.
      Fig 15: Locating Airbag Connector
      G05391409Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY 
    1. Engage the 2 hinges in the horizontal direction to install the glove compartment door.
      NOTE: Engage the 2 hinges in the horizontal direction, otherwise, installation failure caused by excessive play around the hinges will result.
      Fig 16: Identifying Glove Compartment Door Assembly
      G05391410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While pushing in the sides of the glove compartment door as indicated by the arrows in the illustration, close the door to engage it to the 2 stoppers.
    Fig 17: Locating Glove Compartment Door Stopper Claws
    G05391379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL COMBINATION METER ASSEMBLY  (See INSTALLATION )
  15. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Install the instrument panel register with the 3 < A > screws.
      Fig 18: Locating Instrument Panel Register Screws
      G05391412Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 
    1. Engage the 6 clips, 10 claws and install the instrument cluster finish panel.
      Fig 19: Identifying Instrument Cluster Finish Panel Clips And Claws
      G05391377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL 
    1. Engage the 2 clips and install the instrument cluster finish lower panel.
      Fig 20: Identifying Instrument Cluster Finish Lower Panel Clips
      G05391376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Install the instrument panel register with the 2 < A > screws.
      Fig 21: Locating No. 4 Instrument Panel Register Assembly Screws
      G05391415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY 
    1. Engage the 4 clips, 3 claws and install the instrument cluster finish center panel.
    Fig 22: Identifying Instrument Cluster Finish Center Panel Clips And Claws
    G05391374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL FRONT PILLAR GARNISH RH  (See INSTALLATION )
  21. INSTALL FRONT PILLAR GARNISH LH  (See INSTALLATION )
  22. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Install the front door opening trim weatherstrip RH.
  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 
    1. Install the front door opening trim weatherstrip LH.
  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  25. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )