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Lower Instrument Panel: Removal

  1. BOLT, SCREW AND NUT TABLE 

    HINT:

    All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code in the table below.

    Fig 1: Bolt, Screw And Nut Chart
    G05541888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY 
    1. Remove the upper instrument panel (see REMOVAL  ).
  4. REMOVE STEERING WHEEL PAD ASSEMBLY  ( REMOVAL )
  5. REMOVE STEERING WHEEL ASSEMBLY  ( REMOVAL )
  6. REMOVE STEERING COLUMN COVER  ( REMOVAL )
  7. REMOVE HEADLIGHT DIMMER SWITCH ASSEMBLY  ( REMOVAL )
  8. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY  ( REMOVAL )
  9. REMOVE CONSOLE UPPER REAR PANEL SUB-ASSEMBLY 
    1. Detach the 7 claws and remove the console upper rear panel.
      Fig 2: Identifying Claws On Console Upper Rear Panel
      G05541889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE REAR CONSOLE BOX ASSEMBLY 
    1. Disconnect the connector.
    2. Remove the console box carpet.
      Fig 3: Identifying Console Box Carpet Connector
      G05541890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Manual transaxle:

      Remove the 2 screws.

    4. Automatic transaxle:

      Remove the 4 screws.

    5. Remove the 2 bolts.
    6. Remove the clamp and console box, and disconnect the connector.
  11. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY 
    1. Remove the driver side knee airbag ( REMOVAL ).
      Fig 4: Identifying Rear Console Box Assembly With Screws And Bolts
      G05541891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 
    1. Detach the 2 claws.
    2. Remove the instrument panel under cover, as shown in the illustration.
      Fig 5: Identifying No. 1 Instrument Panel Under Cover Sub-Assembly
      G05541892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Detach the 12 claws and remove the front door scuff plate.
  14. REMOVE FRONT DOOR SCUFF PLATE RH 

    HINT:

    Use the same procedures for the RH side and LH side.

    Fig 6: Identifying Claws On Front Door Scuff Plate RH
    G05541893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH 
    1. Remove the clip.
    2. Remove the 2 clips and cowl side trim.
  16. REMOVE COWL SIDE TRIM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedures for the RH side and LH side.

    Fig 7: Identifying Cowl Side Trim Sub-Assembly LH With Clip
    G05541894Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE NO. 2 HEATER TO REGISTER DUCT 
    1. Remove the 3 clips, and No. 2 heater to register duct.
  18. REMOVE LOWER INSTRUMENT PANEL ASSEMBLY 
    1. Disconnect the hood lock control cable.
    2. Remove the 3 screws, 2 bolts and 2 nuts.
    3. Remove the 2 clips.
    4. Detach the 7 wire harness clamps.
    5. Disconnect the 3 connectors.
      Fig 8: Identifying No. 2 Heater To Register Duct Clips
      G05541895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Pull the lower instrument panel toward the rear of the vehicle, and check that the wire harnesses are not caught, and then remove the lower instrument panel.
      Fig 9: Identifying Lower Instrument Panel Assembly With Screws, Bolts, Nuts And Wire Harness Clamps
      G05541896Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002