LEMON Manuals: Even more car manuals for everyone
Home >> Scion >> 2006 >> xB Standard >> Repair and Diagnosis >> Body & Frame >> Windows >> Windshield/Window Glass >> Back Door Glass >> Installation

Back Door Glass: Installation

  1. INSTALL BACK WINDOW GLASS CLIP 
    1. Apply Primer G to the installation part of the clips.

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

    2. Install new clips.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      Standard measurement 

      STANDARD MEASUREMENT

      Area Specified Condition
      a 528.8 mm (20.819 in.)
      b 35.8 mm (1.409 in.)
      Fig 1: Applying Primer G To Installation Part Of Clips
      G04229446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the glass where the spacers will be installed.

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

    2. Install 4 new spacers.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      Standard measurement 

      STANDARD MEASUREMENT

      Area Specified Condition
      a 15.0 mm (0.591 in.)
      b 220 mm (8.661 in.)
      c 220 mm (8.661 in.)
      d 18.0 mm (0.708 in.)
  3. INSTALL BACK DOOR WINDOW MOULDING 
    1. Apply Primer G to the installation part of the window moulding.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 2: Installing Back Window Glass Spacer
        G04229447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new moulding LH and RH as shown in the illustration.

      Standard measurement 

      STANDARD MEASUREMENT

      Area Specified Condition
      a 3.0 mm (0.118 in.)
      Fig 3: Installing Moulding LH And RH
      G04229448Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BACK DOOR GLASS 
    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 4: Applying Primer M To Exposed Part Of Vehicle Body
        G04229449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brush or sponge, apply Primer G to the contact surface of the back door glass.

      Standard measurement 

      STANDARD MEASUREMENT

      Area Specified Condition
      a 14.0 mm (0.551 in.)
      b 10.0 mm (0.394 in.)
      c 12.8 mm (0.504 in.)
      d 30.0 mm (1.181 in.)
      e 22.0 mm (0.866 in.)
      f 38.0 mm (1.496 in.)

      HINT:

      If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
        Fig 5: Identifying Premier Application Area
        G04229450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply adhesive to the back door glass.

      Adhesive: 

      Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        HINT:

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage time frame 

        USAGE TIME FRAME

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back door glass as shown in the illustration.

        Standard measurement 

        STANDARD MEASUREMENT

        Area Specified Condition
        a 8.0 mm (0.315 in.)
        b 12.5 mm (0.492 in.)
        c 10.0 mm (0.394 in.)
        d 12.8 mm (0.504 in.)
        e 30.0 mm (1.181 in.)
        f 30.0 mm (1.181 in.)
        Fig 6: Applying Adhesive To Back Door Glass
        G04229451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the back door glass to the vehicle body.
      1. Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.
      3. Using a scraper, remove any excess or protruding adhesive.

        HINT:

        Apply adhesive onto the glass rim.

        NOTE: Do not drive the vehicle within the time written in the table below.

        Minimum time 

        TIME REFERENCE

        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
        Fig 7: Removing Excess Protruding Adhesive
        G04229452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CHECK FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
scientia non olet · About LEMON Manuals