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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the 5 shift solenoid valves with the 5 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      HINT:

      Bolt length:

      14 mm (0.55 in.) for bolt A

      55 mm (2.17 in.) for bolt B

      Fig 1: Installing Shift Solenoid Valves With Bolts
      G04227523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Coat 2 new apply gaskets with ATF.
    3. Install the gaskets on the transaxle case.
      Fig 2: Installing Gaskets On Transaxle Case
      G04227524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the spring and check ball body.
      Fig 3: Installing Spring And Check Ball Body
      G04227525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Align the groove of the manual valve with the pin of the manual valve lever.
    6. Temporarily install the valve body with the 13 bolts.

      HINT:

      Bolt length:

      32 mm (1.26 in.) for bolt A

      22 mm (0.87 in.) for bolt B

      55 mm (2.17 in.) for bolt C

      45 mm (1.77 in.) for bolt D

      Fig 4: Installing Valve Body With Bolts
      G04227526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Temporarily install the detent spring and cover with the 2 bolts.

      HINT:

      Bolt length:

      14 mm (0.55 in.) for bolt A

      45 mm (1.77 in.) for bolt B

      Fig 5: Installing Detent Spring And Cover Bolts
      G04227527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Check that the manual valve lever contacts the center of the roller at the tip of the detent spring.
    9. Tighten the 15 bolts.

      Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

    10. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

    11. Connect the 5 shift solenoid valve connectors.
      Fig 6: Installing ATF Temperature Sensor With Lock Plate And Bolt
      G04227528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring on the oil strainer.
      Fig 7: Installing O-Ring On Oil Strainer
      G04227529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

      Fig 8: Installing Oil Strainer With Bolts
      G04227530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Install the 2 magnets in the oil pan, as shown in the illustration.
      Fig 9: Installing Magnets In Oil Pan
      G04227531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new gasket and the oil pan with the 19 bolts.
      Fig 10: Installing Gasket And Oil Pan
      G04227532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

  4. INSTALL ENGINE UNDER COVER LH 
  5. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: Toyota Genuine ATF TYPE T-IV 

  6. INSPECT AUTOMATIC TRANSAXLE FLUID 
    1. Inspect the automatic transaxle fluid (see AUTOMATIC TRANSAXLE FLUID  ).