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Transaxle Rear Cover: Reassembly

  1. INSTALL TRANSAXLE REAR COVER NEEDLE ROLLER BEARING 
    1. Using SST and a press, press in the new bearing to the transaxle rear cover.

      SST 09950-60010 (09951-00190, 09952-06010), 09950-70010 (09951-07100) 

      Standard clearance A: 25.2 mm (0.992 in.) 

      Fig 1: Pressing Bearing To Transaxle Rear Cover Using SST
      G04227931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Compress the oil seal ring from both sides to reduce dimension A.

      Standard dimension A: 5.0 mm (0.197 in.) 

    2. Coat the oil seal ring with ATF and install it to the transaxle rear cover.
      Fig 2: Compressing Oil Seal Ring From Both Sides
      G04227932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL 2ND COAST AND OVERDRIVE O-RING 
    1. Coat 2 new O-rings with ATF, and install them to the transaxle rear cover.
      NOTE: Be careful not to damage the lip of the oil seal.
      Fig 3: Installing 2Nd Coast And Overdrive O-Ring
      G04227933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Coat the piston with ATF, and install it to the transaxle rear cover.
      NOTE: Be careful not to damage the lip of the oil seal.
      Fig 4: Installing 2Nd Coast And Overdrive Brake Piston
      G04227934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, press in the overdrive brake return spring and snap ring to the transaxle rear cover.

      SST 09387-00070 

      NOTE: Stop the press when the overdrive brake piston is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the overdrive brake piston from being deformed.
      Fig 5: Pressing In Overdrive Brake Return Spring And Snap Ring To Transaxle Rear Cover
      G04227935Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL TRANSAXLE REAR COVER PLUG 
    1. Install 4 new O-rings and the 4 cover plugs to the transaxle rear cover.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      NOTE: Be careful not to damage the lip of the oil seal.
      Fig 6: Installing Cover Plugs To Transaxle Rear Cover
      G04227936Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002