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Transaxle Rear Cover: Disassembly

  1. REMOVE TRANSAXLE REAR COVER PLUG 
    1. Remove the 4 transaxle rear cover plugs from the transaxle rear cover.
    2. Using a screwdriver, remove the O-ring from the transaxle rear cover plug.
      Fig 1: Removing Transaxle Rear Cover Plugs From Transaxle Rear Cover
      G04227924Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and screwdriver, remove the snap ring.

      SST 09387-00070 

      NOTE: Stop the press when the overdrive brake piston is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, preventing the overdrive brake piston from being deformed.
    2. Remove the overdrive brake return spring.
      Fig 2: Removing Overdrive Brake Return Spring Sub-Assembly
      G04227925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY (See  INSPECTION   ) 
  4. REMOVE 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the transaxle rear cover to remove the overdrive brake piston.
      NOTE:
      • Blowing air may cause the piston to jump out. When removing the piston, hold it with your hand using a waste cloth.
      • Take care not to splash ATF when blowing air.
        Fig 3: Applying Compressed Air To Transaxle Rear Cover
        G04227926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE 2ND COAST AND OVERDRIVE O-RING 
    1. Using a screwdriver, remove the 2 O-ring from the 2nd coast and overdrive brake piston.
      Fig 4: Identifying O-Ring From 2Nd Coast And Overdrive Brake Piston
      G04227927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Remove the 3 oil seal rings.
      Fig 5: Removing Oil Seal Rings
      G04227928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE TRANSAXLE REAR COVER NEEDLE ROLLER BEARING 
    1. Using SST, remove the bearing.

      SST 09387-00041 (09387-01021) 

      Fig 6: Removing Transaxle Rear Cover Needle Roller Bearing Using SST
      G04227929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002