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Automatic Transaxle Assembly: Removal

  1. REMOVE HOOD SUB-ASSEMBLY 
  2. REMOVE BATTERY 
    NOTE: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  3. REMOVE WINDSHIELD WIPER LINK ASSEMBLY 
    1. Remove the windshield wiper link (see REMOVAL ).
  4. REMOVE COWL TOP PANEL OUTER 
  5. REMOVE NO. 2 CYLINDER HEAD COVER 
  6. REMOVE AIR CLEANER ASSEMBLY 
    1. Remove air cleaner (see REMOVAL ).
  7. REMOVE AIR CLEANER BRACKET 
    1. Disconnect the wire harness clamp.
    2. Remove the 2 bolts, air cleaner bracket and transmission control cable support.
      Fig 1: Removing Bolts, Air Cleaner Bracket And Transmission Control Cable Support
      G04227601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Remove the nut from the control shaft lever.
    2. Disconnect the control cable from the control shaft lever.
    3. Remove the clip and disconnect the control cable from the control cable bracket.
      Fig 2: Disconnecting Control Cable From Control Shaft Lever
      G04227602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and bracket.
      Fig 3: Removing Bolts And Bracket
      G04227603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT WIRE HARNESS 
    1. Remove the bolt and disconnect the wire harness clamp bracket.
      Fig 4: Removing Bolt And Disconnecting Wire Harness Clamp Bracket
      G04227604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT CONNECTOR 
    1. Disconnect the transmission wire connector.
    2. Disconnect the park/neutral position switch connector.
    3. Disconnect the transmission revolution sensor connector.
      Fig 5: Disconnecting Park/Neutral Position Switch Connector
      G04227605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT WHEEL 
  13. REMOVE ENGINE UNDER COVER RH 
  14. REMOVE ENGINE UNDER COVER LH 
  15. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Remove the front exhaust pipe (see REMOVAL ).
  16. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain ATF.
    2. Install a new gasket and the drain plug.
  17. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Remove the front drive shaft (see REMOVAL ).
  18. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Remove the front drive shaft (see REMOVAL ).
  19. DISCONNECT OIL COOLER HOSE 
    1. Using pliers, grip the claws of the 2 clips and disconnect the oil cooler hoses (inlet and outlet).
      Fig 6: Disconnecting Oil Cooler Hoses (Inlet And Outlet)
      G04227606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Use a container to catch the fluid.

  20. SUSPEND ENGINE ASSEMBLY 
    1. Install the engine hangers with the bolts in the correct direction.

      Engine hanger: Part No. 12281-21010 

      Bolt: Part No. 91642-81025 

      Torque: 40 N*m (408 kgf*cm, 30 ft.*lbf) 

      Fig 7: Installing Engine Hangers With Bolts
      G04227607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Attach the engine chain hoist to the engine hangers.
      NOTE: Do not attempt to hang the engine by hooking the chain to any other parts.
  21. REMOVE DRIVE SHAFT HEAT INSULATOR SUBASSEMBLY 
    1. Remove the 3 bolts and drive shaft heat insulator.
      Fig 8: Removing Bolts And Drive Shaft Heat Insulator
      G04227608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE STARTER ASSEMBLY 
    1. Remove the flywheel housing side cover.
      Fig 9: Removing Flywheel Housing Side Cover
      G04227609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the nut and disconnect the starter wire.
    3. Disconnect the connector.
    4. Remove the 2 bolts and starter.
  23. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle with a transmission jack.
      Fig 10: Removing Bolts And Starter
      G04227610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT ENGINE MOUNTING BRACKET LH 
    1. Remove the bolt and ground cable from the engine mounting bracket.
      Fig 11: Removing Bolt And Ground Cable From Engine Mounting Bracket
      G04227611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and disconnect the engine mounting bracket from the engine mounting insulator.
      Fig 12: Removing Bolts And Disconnecting Engine Mounting Bracket
      G04227612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT ENGINE MOUNTING INSULATOR REAR 
    1. Remove the bolt and nut, and disconnect the engine mounting insulator rear from the engine mounting bracket.
      Fig 13: Removing Bolt And Nut, And Disconnecting Engine Mounting Insulator Rear
      G04227613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Remove the front suspension crossmember (see REMOVAL ).
  27. REMOVE ENGINE MOUNTING BRACKET REAR 
    1. Remove the 3 bolts and engine mounting bracket from the automatic transaxle.
      Fig 14: Removing Bolts And Engine Mounting Bracket From Automatic Transaxle
      G04227614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the flywheel housing under cover.
      Fig 15: Removing Flywheel Housing Under Cover
      G04227615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Turn the crankshaft to gain access and remove the 6 torque converter mounting bolts while holding the crankshaft pulley bolt with a wrench.

      HINT:

      There will be one white colored bolt.

      Fig 16: Removing Automatic Transaxle Assembly
      G04227616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 7 bolts.
    3. Remove the automatic transaxle from the engine.
      Fig 17: Removing Bolts And Automatic Transaxle From Engine
      G04227617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. DISCONNECT NO. 1 OIL COOLER INLET TUBE 
    1. Using SST, disconnect the oil cooler inlet tube.

      SST 09023-12701 

      Fig 18: Disconnecting Oil Cooler Inlet Tube And Outlet Tube
      G04227618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE 
    1. Using SST, disconnect the oil cooler outlet tube.

      SST 09023-12701 

  32. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and engine mounting bracket from the automatic transaxle.
      Fig 19: Removing Bolts And Engine Mounting Bracket From Automatic Transaxle
      G04227619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY 
    Fig 20: Removing Torque Converter Clutch From Automatic Transaxle
    G04227620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Remove the torque converter clutch from the automatic transaxle.
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