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Upper Instrument Panel: Disassembly

  1. REMOVE NO. 1 HEATER TO REGISTER DUCT 
    1. Using nippers, cut off the ultrasonic welding portion as shown in the illustration to remove the No. 1 heater to register duct from the instrument panel.
      Fig 1: Removing No. 1 Heater To Register Duct
      G04229502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 2: Cutting Off Ultrasonic Welding Portion
      G04229503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE NO. 3 HEATER TO REGISTER DUCT 
    1. Using nippers, cut off the ultrasonic welding portion as shown in the illustration to remove the No. 3 heater to register duct from the instrument panel.
      Fig 3: Removing No. 3 Heater To Register Duct
      G04229504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 4: Cutting Off Ultrasonic Welding Portion
      G04229505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY 
    1. Using nippers, cut off the ultrasonic welding portion as shown in the illustration to remove the No. 1 instrument panel register from the instrument panel.
      Fig 5: Removing No. 1 Instrument Panel Register Assembly
      G04229506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 6: Cutting Off Ultrasonic Welding Portion
      G04229507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE INSTRUMENT CLUSTER FINISH PANEL END 
    1. Remove the screw.
    2. Disengage the 2 claws and remove the instrument cluster finish panel end.
  5. REMOVE FRONT PASSENGER AIRBAG ASSEMBLY (See  REMOVAL  ) 
  6. REMOVE NO. 1 INSTRUMENT PANEL CUSHION 
    1. Remove the No. 1 instrument panel cushion from the instrument panel sub-assembly.
      Fig 7: Disengaging Claws
      G04229508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002