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Fuel Tank: Reassembly

  1. INSTALL NO. 1 FUEL TANK CUSHION 
    1. Install 10 new fuel tank cushions onto the fuel tank as shown in the illustration.
    Fig 1: Installing Fuel Tank Cushions Onto Fuel Tank
    G04221870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 4 FUEL TUBE CLAMP 
    1. Install the fuel tube clamp with the bolt.

      Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf) 

    Fig 2: Installing Fuel Tube Clamp With Bolt
    G04221871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 3 FUEL TUBE CLAMP 
    1. Align the clip positions, then install the fuel tube clamp.
    Fig 3: Installing Fuel Tube Clamp
    G04221872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL TANK SUCTION TUBE SUPPORT 
    1. Align the clip position, then install the tank suction tube support.
    Fig 4: Aligning Tank Suction Tube Support Clip Position
    G04221873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 3 FLOOR WIRE 
    1. Align the claws positions, then install the fuel tank protector plate.
    2. Install the wire harness clamp.
      Fig 5: Installing Wire Harness Clamp
      G04221874Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the floor wire with the 3 wire harness clamps.
    Fig 6: Installing Floor Wire With Wire Harness Clamps
    G04221875Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL TANK VENT HOSE 
    1. Align the hose connector with the pipe, then push in the hose connector until it comes into contact with the seat to connect the fuel tank vent hose to the pipe. Then push the retainer up until to the claws lock.
      Fig 7: Aligning Hose Connector With Pipe
      G04221876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the hose into the hose clamp.
      NOTE:
      • Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before performing this work.
      • After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling the hose connector and pipe.
  7. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY 
    1. Fit the fuel tank main tube into the fuel tube clamp and tank suction tube support.
    Fig 8: Fitting Fuel Tank Main Tube Into Fuel Tube Clamp And Tank Suction Tube Support
    G04221877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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