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Fuel Pump: Reassembly

  1. INSTALL FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, then install it onto the fuel pressure regulator.
      Fig 1: Applying Light Coat Of Gasoline Or Spindle Oil To O-Ring
      G04221832Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline or spindle oil to the Oring again, then push the fuel pressure regulator into the fuel tank fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
  2. INSTALL FUEL PUMP FILTER 
    1. Install the fuel pump filter onto the fuel pump.
      Fig 2: Pushing Fuel Pressure Regulator Into Fuel Tank Fuel Filter
      G04221833Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install a new clip.
    Fig 3: Installing Fuel Pump Filter Clip
    G04221834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to the Oring.
      Fig 4: Applying Light Coat Of Gasoline Or Spindle Oil To Oring
      G04221835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Push the fuel pump into the fuel tank fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
      Fig 5: Pushing Fuel Pump Into Fuel Tank Fuel Filter
      G04221836Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL PUMP CUSHION RUBBER 
    1. Install the fuel pump cushion rubber onto the fuel pump.
    Fig 6: Installing Fuel Pump Cushion Rubber Onto Fuel Pump
    G04221837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL NO. 2 FUEL SUCTION SUPPORT 
    1. Align the claw positions, then install the fuel suction support onto the fuel filter.
    Fig 7: Aligning Claw Positions
    G04221838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL PUMP HARNESS 
    1. Connect the pump harness connector.
    2. Install the 2 pump harness terminals.
    Fig 8: Installing Pump Harness Terminals
    G04221839Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to the Oring of the fuel suction plate.
      Fig 9: Applying Light Coat Of Gasoline Or Spindle Oil To Oring Of Fuel Suction Plate
      G04221840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the claw positions, then install the fuel suction plate into the fuel filter.
      NOTE: Make sure that the O-ring is not cracked or jammed when installing.
    3. Connect the fuel pump harness connector.
    Fig 10: Connecting Fuel Pump Harness Connector
    G04221841Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Slide the fuel sender gauge to fit the claws.
    Fig 11: Sliding Fuel Sender Gauge To Fit Claws
    G04221842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002