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Fuel Pump: Installation

  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Install a new gasket onto the fuel suction with pump and gauge tube.
      Fig 1: Installing Gasket Onto Fuel Suction With Pump And Gauge Tube
      G04221843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel suction with pump and gauge tube into the fuel tank.
      NOTE:
      • Do not damage the fuel pump filter.
      • Make sure that the fuel sender gauge arm does not bend.
      Fig 2: Installing Fuel Suction With Pump And Gauge Tube Into Fuel Tank
      G04221844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel tank vent tube set plate with the 6 bolts.

      Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf) 

      Fig 3: Installing Fuel Tank Vent Tube Set Plate With Bolts
      G04221845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel tank protector plate with the 2 bolts.

      Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf) 

      Fig 4: Installing Fuel Tank Protector Plate With Bolts
      G04221846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect the fuel tank main tube.
      NOTE:
      • Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
        Fig 5: Installing Tube Joint Clip
        G04221847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.
  2. INSTALL REAR FLOOR SERVICE HOLE COVER 
    1. Attach new butyl tape to the service hole cover.
    2. Connect the wire to wire connector.
    3. Connect the fuel pump connector.
    4. Install the rear floor service hole cover, making sure it is aligned with the 2 convexes of the floor panel.
      NOTE: Make sure that the rear floor service hole cover does not mount on the convex of the floor panel when installing.
    Fig 6: Connecting Fuel Pump Connector
    G04221848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  4. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  5. CHECK FOR FUEL LEAKS (See  ON-VEHICLE INSPECTION   ) 
  6. INSTALL REAR SEAT CUSHION ASSEMBLY (See  REASSEMBLY  ) 
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