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Fuel Pump: Disassembly

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY 
    1. Separate the 2 claws fittings, then slide the fuel sender gauge to remove it from the fuel filter.
    Fig 1: Sliding Fuel Sender Gauge
    G04221823Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Disconnect the fuel pump harness connector.
    2. Using a screwdriver with its tip wrapped in tape, separate the 4 claws fittings. Then remove the fuel suction plate.
      NOTE: Do not damage the fuel suction plate or fuel tank fuel filter.
    Fig 2: Separating Claws Fittings
    G04221824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FUEL PUMP HARNESS 
    1. Remove the 2 pump harness terminals.
    2. Disconnect the pump harness connector, then remove the fuel pump harness.
    Fig 3: Removing Pump Harness Terminals
    G04221825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 2 FUEL SUCTION SUPPORT 
    1. Using a screwdriver with its tip wrapped in tape, separate the 5 claws fittings. Then remove the fuel suction support.
      NOTE: Do not damage the fuel suction support or fuel tank fuel filter.
    Fig 4: Separating Claws Fittings Using Screwdriver
    G04221826Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE FUEL PUMP CUSHION RUBBER 
    1. Remove the fuel pump cushion rubber from the fuel pump.
    Fig 5: Removing Fuel Pump Cushion Rubber From Fuel Pump
    G04221827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FUEL PUMP 
    1. Pull the fuel pump out of the fuel filter.
    Fig 6: Pulling Fuel Pump Out Of Fuel Filter
    G04221828Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FUEL PUMP FILTER 
    1. Using a small screwdriver, pry out the clip.
    2. Remove the fuel pump filter from the fuel pump.
    Fig 7: Prying Clip Using Screwdriver
    G04221829Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY 
    1. Pull the fuel pressure regulator out of the fuel tank fuel filter.
    2. Remove the O-ring from the fuel pressure regulator.
    Fig 8: Pulling Fuel Pressure Regulator Out Of Fuel Tank Fuel Filter
    G04221830Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002