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Fuel Injector: Inspection

  1. INSPECT FUEL INJECTOR ASSEMBLY 
    1. Measure the resistance between the injector terminals.

      Standard resistance: 11.6 to 12.4 Ω at 20°C (68°F) 

      If the result is not as specified, replace the injector.

    2. Inspect the injector injection.
      CAUTION: Keep the injector away from sparks during the test.
      Fig 1: Measuring Resistance Between Injector Terminals
      G04221798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Install the fuel tube connector to SST (hose). Then connect the tube connector to the fuel pipe (vehicle side).

        SST 09268-41048 (09268-41500, 90467-13001, 95336-08070) 

      2. Install the O-ring to the fuel injector.
        Fig 2: Installing Fuel Tube Connector To SST (Hose)
        G04221799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Connect SST (adapter and hose) to the injector, and hold the injector and union with SST (clamp).

        SST 09268-41048 (90467-13001, 09268-41110, 09268-41300) 

      4. Put the injector into the graduated cylinder.
        CAUTION: Install a suitable vinyl tube onto the injector to contain gasoline spray.
      5. Operate the fuel pump.
        Fig 3: Connecting SST To Injector
        G04221800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Connect SST (wire) to the injector and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.

        SST 09842-30080 

        Standard injection volume: 76 to 92cm 3  (4.6 to 5.6 cu in.) per 15 seconds 

        Standard difference between each injector: 16 cm 3  (1.0 cu in.) or less 

        Fig 4: Connecting SST (Wire) To Injector And Battery
        G04221801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Inspect the fuel leakage.
      1. Disconnect the SST (wire) tester probes from the battery and check the fuel leakage from the injector.

        Standard fuel drop: 1 drop or less per 12 minutes 

      2. Turn the ignition switch OFF.
      3. Disconnect the cable from the negative (-) battery terminal.
      4. Remove SST.

        SST 09268-41048 (09268-41500, 90467-13001, 95336-08070, 09268-41110, 09268-41300), 09842-30080 

      5. Disconnect the intelligent tester from the DLC3.
      6. Reconnect the fuel inlet hose (rear fuel pipe) to the fuel main tube.
    Fig 5: Inspecting Fuel Leakage
    G04221802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002