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Valve Body Assembly: Installation

  1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY 
    1. Install the 5 solenoid valves with the 5 bolts.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) for bolt A 

      11 N*m (112 kgf*cm, 8 ft.*lbf) for bolt B 

      Bolt length: 

      12 mm (0.47 in.) for bolt A 

      45 mm (1.77 in.) for bolt B 

      Fig 1: Installing 5 Solenoid Valves With 5 Bolts
      G04222276Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the spring and check ball body.
      Fig 2: Installing Spring And Check Ball Body
      G04222277Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Align the groove of the manual valve with the pin of the lever.
    4. Install the valve body with the 17 bolts.

      Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

      NOTE:
      • Push the valve body against the accumulator Piston spring and the check ball body to install it.
      • First, temporarily tighten the bolts marked with a *1 in the illustration because they are positioning bolts.

      for bolt length: 

      25 mm (0.984 in.) for bolt A 

      41 mm (1.614 in.) for bolt B 

      45 mm (1.771 in.) for bolt C 

      Fig 3: Aligning Groove Of Manual Valve With Pin Of Lever
      G04222278Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY 
    1. Coat a new O-ring with ATF.
    2. Install the O-ring to the oil strainer.
      Fig 4: Installing O-Ring To Oil Strainer
      G04222279Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the oil strainer with the 3 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    Fig 5: Installing Oil Strainer With 3 Bolts
    G04222280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSMISSION WIRE 
    1. Coat a new O-ring with ATF and install it to the ATF temperature sensor.
    2. Install the ATF temperature sensor with the lock plate and bolt.

      Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf) 

    3. Connect the 5 solenoid valve connectors.
    Fig 6: Installing Transmission Wire
    G04222281Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY 
    1. Install the 2 magnets in the oil pan.
    2. Apply seal packing or equivalent to the 18 bolts.

      Seal packing: 

      THREE BOND 1344 or equivalent 

      NOTE: Apply seal packing or equivalent to the bolts and tighten them within 10 minutes after application because the bolts should be seal bolts.
    3. Install a new gasket and the oil pan to the transaxle case with the 18 bolts.

      Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf) 

      Fig 7: Installing 2 Magnets In Oil Pan
      G04222282Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL ENGINE UNDER COVER LH 
  6. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: 

    T-IV 

    Standard capacity: 

    3.5 liters (3.7 US qts, 3.1 lmp. qts) 

    Fig 8: Identifying Bolts
    G04222283Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT AUTOMATIC TRANSAXLE FLUID 
    1. Inspect the fluid (see AUTOMATIC TRANSAXLE FLUID  ).
  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  9. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
    NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  10. RESET MEMORY