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Automatic Transaxle Assembly: Removal

  1. REMOVE HOOD SUB-ASSEMBLY 
    1. Remove the hood (See ON-VEHICLE INSPECTION ).
  2. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY 
    1. Remove the 2 nuts and engine cover.
  3. REMOVE BATTERY 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  4. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
  5. REMOVE AIR CLEANER ASSEMBLY 
    Fig 1: Removing 4 Bolts And Battery Carrier
    G04222342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. Remove the nut from the control shaft lever.
    2. Disconnect the control cable from the control shaft lever.
      Fig 2: Removing Nut From Control Shaft Lever
      G04222343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clip and disconnect the cable from the control cable bracket.
    Fig 3: Disconnecting Cable From Control Cable Bracket
    G04222344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT WIRE HARNESS 
    1. Remove the 2 bolts.
    2. Disconnect the harness and wire harness bracket.
    Fig 4: Disconnecting Harness And Wire Harness Bracket
    G04222345Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT CONNECTOR 
    1. Disconnect the 2 wire harness clamps from the oil filler tube.
    2. Disconnect the transmission wire connector.
    3. Disconnect the park/neutral position switch connector.
    4. Disconnect the 2 speed sensor connectors.
    Fig 5: Disconnecting Connector
    G04222346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE BREATHER PLUG HOSE 
    1. Remove the hose from the transmission oil filler tube and automatic transaxle.
    Fig 6: Removing Breather Plug Hose
    G04222347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE TRANSMISSION CONTROL CABLE SUPPORT 
    1. Remove the bolt and transmission control cable support from the automatic transaxle.
  11. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY 
    Fig 7: Removing Bolt And Transmission Control Cable Support From Automatic Transaxle
    G04222348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the ATF level gauge.
    2. Remove the bolt and oil filler tube.
    3. Remove the O-ring from the oil filler tube.
    Fig 8: Removing Transmission Oil Filler Tube Subassembly
    G04222349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and bracket.
  13. REMOVE WHEEL 
  14. REMOVE ENGINE UNDER COVER RH 
  15. REMOVE ENGINE UNDER COVER LH 
  16. DRAIN AUTOMATIC TRANSAXLE FLUID 
    1. Remove the drain plug and gasket, and drain the ATF.
    2. Install a new gasket and the drain plug.

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

  17. DISCONNECT NO. 1 OIL COOLER INLET TUBE 
  18. DISCONNECT NO. 1 OIL COOLER OUTLET TUBE 
    1. Disconnect the tube.
      Fig 9: Disconnecting Tube
      G04222350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and separate the 2 clamps.
    Fig 10: Separating Clamps
    G04222351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. SUSPEND ENGINE ASSEMBLY 
    Fig 11: Separating Clamps
    G04222352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the No. 1 and No. 2 engine hangers in the correct direction.

      Part No. : 

      No. 1 engine hanger: 

      12281-28010 

      No. 2 engine hanger: 

      12282-28010 

      Bolts: 

      91512-61020 

      Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

    2. Attach the engine chain hoist to the engine hanger.
    CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
  20. REMOVE EXHAUST PIPE ASSEMBLY FRONT 
    1. Remove the exhaust pipe (See REMOVAL ).
    Fig 12: Installing No. 1 And No. 2 Engine Hangers
    G04222353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH 
    1. Remove the drive shaft (See REMOVAL ).
  22. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH 
    1. Remove the drive shaft (See REMOVAL ).
  23. REMOVE STARTER ASSEMBLY 
    1. Remove the nut and disconnect the starter wire.
    2. Disconnect the connector.
    3. Remove the 2 bolts and starter.
    Fig 13: Removing Starter Assembly
    G04222354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the transaxle with a transmission jack.
  25. DISCONNECT FRONT ENGINE MOUNTING INSULATOR 
    1. Remove the bolt and nut from the bracket.
    2. Disconnect the insulator from the bracket.
    Fig 14: Disconnecting Front Engine Mounting Insulator
    G04222355Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR ENGINE MOUNTING INSULATOR 
    1. Disconnect the hose clamp from the insulator.
    2. Remove the bolt from the rear engine mounting bracket.
      Fig 15: Removing Bolt From Rear Engine Mounting Bracket
      G04222356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 3 nuts, bolt and insulator from the suspension member.
    Fig 16: Removing 3 Nuts, Bolt And Insulator From Suspension Member
    G04222357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE LEFT ENGINE MOUNTING MEMBER SUB-ASSEMBLY 
    1. Remove the 4 bolts and member with the front engine mounting insulator.
    Fig 17: Removing Left Engine Mounting Member Sub-Assembly
    G04222358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the 5 bolts, nut and insulator.
    Fig 18: Removing Engine Mounting Insulator LH
    G04222359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and bracket from the automatic transaxle.
    Fig 19: Removing Engine Mounting Bracket LH
    G04222360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 2 bolts and bracket from the automatic transaxle.
    Fig 20: Removing Front Engine Mounting Bracket
    G04222361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and bracket from the automatic transaxle.
    Fig 21: Removing Rear Engine Mounting Bracket
    G04222362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the cover from the automatic transaxle.
    Fig 22: Removing Flywheel Housing Under Cover
    G04222363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Turn the crankshaft to remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
      Fig 23: Turning Crankshaft
      G04222364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 7 bolts.
    3. Remove the transaxle.
  34. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    Fig 24: Removing Bolts
    G04222365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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