Removal Procedure
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief (With CH 48027-100) or Fuel Pressure Relief (Without CH 48027-100) .
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement .
- Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement .
- Disconnect the fuel feed line (1) quick connect fitting from the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
- Disconnect the engine wiring harness electrical connector from the manifold absolute pressure (MAP) sensor.
- Disconnect the fuel injector wiring harness electrical connector from the engine wiring harness electrical connector.
- Remove the fuel injection fuel rail assembly bolts.
- Pull the fuel injector fuel rail assembly back and upward in order to release the fuel injectors from the cylinder head ports.
- Remove the fuel injection fuel rail assembly.
- Remove and discard the fuel injector spray tips.
- Disconnect the fuel injector wiring harness electrical connectors from the fuel injectors.
- Remove the fuel injector wiring harness clips from the fuel injection fuel rail assembly.
- Remove the fuel injector wiring harness from the fuel injection fuel rail assembly.
- Remove the fuel injectors, if necessary. Refer to Fuel Injector Replacement .
NOTE:
Use care when removing the fuel injection fuel rail assembly in order to prevent damage to the fuel injector spray tips.
NOTE:
The fuel injector spray tips may be located on the fuel injectors or may still be located in the cylinder head ports. Either way, ensure that all 4 fuel injector spray tips are removed and discarded.