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Home >> Saturn >> 2009 >> Sky Red Line, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.0L - Introduction >> Repair Instructions >> Charge Air Cooler Inlet Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: View Of Charge Air Cooler Inlet Pipe
    GM1829479Courtesy of GENERAL MOTORS CORP.
  1. Install the charge air cooler inlet pipe to the charge air cooler pipe and the charge air cooler.
  2. Fig 2: Identifying Charge Air Cooler Rear Bracket & Nut
    GM1829690Courtesy of GENERAL MOTORS CORP.
  3. Install the charge air cooler rear bracket (1) and nut (2). Tighten the nut to 9 N.m (80 lb in).
  4. Fig 3: Identifying Charge Air Cooler Inlet Pipe Bolt & Bracket
    GM1829471Courtesy of GENERAL MOTORS CORP.
  5. Install the charge air cooler inlet pipe bolt (3) at the rear bracket and tighten to 7 N.m (62 lb in).
  6. Install the charge air cooler inlet pipe bolt (1) at the front bracket and tighten to 7 N.m (62 lb in).
  7. Tighten the charge air cooler clamp (2) at the charge air cooler pipe.
  8. Tighten the charge air cooler inlet pipe clamp (4) at the charge air cooler pipe to 5 N.m (44 lb in).
  9. Install the horn. Refer to Horn Replacement .
  10. Install the hood. Refer to Hood Replacement .