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Home >> Saturn >> 2009 >> Aura Green Line >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.4L - Introduction >> Repair Instructions >> Fuel Tank Fuel Pump Module Replacement >> Removal Procedure

Removal Procedure

    Fig 1: Identifying Fuel Pump Module Wiring Harness Connectors
    GM1796271Courtesy of GENERAL MOTORS CORP.
  1. Remove the fuel tank. Refer to Fuel Tank Replacement .
  2. Disconnect the fuel tank fuel pump module wiring harness electrical connectors (1, 2) from the fuel pressure sensor if equipped, and the module.
    3. Fig 2: Identifying Fuel Tank Vent Pipe Quick Connect Fittings
    GM1795288Courtesy of GENERAL MOTORS CORP.
  3. Disconnect the fuel tank vent pipe quick connect fittings (3, 4) from the module. Refer to Plastic Collar Quick Connect Fitting Service .
    4. Fig 3: View Of Special Tool On Fuel Pump Module Lock Ring
    GM1796288Courtesy of GENERAL MOTORS CORP.
  4. Install the J 45722  to the fuel pump module lock ring. See Special Tools .
    5. Fig 4: View Of Lock Ring
    GM1642096Courtesy of GENERAL MOTORS CORP.
    CAUTION: Avoid damaging the lock ring. Use only J-45722 to prevent damage to the lock ring.
    CAUTION: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the joints.
    NOTE: Do NOT use impact tools. Significant force will be required to release the lock ring. The use of a hammer and screwdriver is not recommended. Secure the fuel tank in order to prevent fuel tank rotation.
  5. Using the J 45722  and a long breaker-bar, rotate the lock ring in a counterclockwise direction in order to unlock the lock ring. See Special Tools .
    6. Fig 5: Identifying Fuel Tank Vent Pipe Quick Connect Fitting
    GM1796294Courtesy of GENERAL MOTORS CORP.
  6. Remove the J 45722  from the fuel pump module lock ring. See Special Tools .
  7. Lift the fuel pump module up slightly in order to disconnect the fuel tank vent pipe quick connect fitting (1) from the module cover. Refer to Plastic Collar Quick Connect Fitting Service .
    8. Fig 6: View Of Fuel Pump Module
    GM1796302Courtesy of GENERAL MOTORS CORP.
  8. Raise the fuel pump module up from the fuel tank. Tilt the module in order to allow the fuel level sensor arm and float to clear the module opening.
  9. Remove the fuel pump module.
  10. Remove and discard the fuel pump module seal.
  11. Clean the fuel pump module sealing surfaces.
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