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Home >> Saturn >> 2009 >> Aura Green Line >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 2.4L - Introduction >> Repair Instructions >> Fuel Tank Filler Pipe Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Identifying Fuel Fill Pipe & Clamp, EVAP Emission Pipe & Fuel Tank Vent Pipe
    GM1795261Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel tank fill pipe.
  2. Install the fuel fill pipe hose to the fuel tank.
  3. Connect the fuel tank fill EVAP pipe quick connect fitting (2) to the fuel tank vent pipe (1). Refer to Plastic Collar Quick Connect Fitting Service .
    4. CAUTION: Refer to Fastener Caution .
  4. Tighten the fuel fill pipe hose clamp (3) at the fuel tank and tighten the clamp to 4 N.m (35 lb in).
    5. Fig 2: Identifying Fuel Tank Fill Pipe Screws & Bolt
    GM1837996Courtesy of GENERAL MOTORS CORP.
  5. Install the fuel tank fill pipe bolt (2) to the underbody side rail and tighten to 9 N.m (80 lb in).
  6. Install the right rear wheelhouse liner. Refer to Rear Wheelhouse Panel Liner Replacement .
  7. Lower the vehicle.
  8. Install the fuel tank fill pipe screws (1) to the fuel tank fill pipe housing and tighten the screws to 1.5 N.m (13 lb in).
  9. Refill the fuel tank.
  10. Tighten the fuel fill cap.
  11. Inspect for leaks:
    1. Turn ON the ignition, with the engine OFF for 10 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
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