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Installation Procedure

WARNING: This page is about a different car, the 2008 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Snapping Fan Shroud Tabs Into Radiator Clips
    GM1212433Courtesy of GENERAL MOTORS CORP.
  1. Install the cooling fan and shroud assembly to the radiator.
  2. Snap the fan shroud tabs into the radiator clips.
    3. Fig 2: View Of Radiator, Cooling Fan Shroud & Transmission Oil Cooler Pipe Assembly
    GM1202423Courtesy of GENERAL MOTORS CORP.
  3. Install the radiator and cooling fan shroud assembly to the vehicle.
    4. Fig 3: View Of Radiator Air Side Seals
    GM1336545Courtesy of GENERAL MOTORS CORP.
  4. Install the radiator air side seals onto the condenser mounting tabs on the radiator.
    5. NOTE: The bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation. The use of a longer bolt will damage the radiator end tank.
    IMPORTANT: Replace the condenser mounting bolts and nuts.
    Fig 4: Identifying Condenser Mounting Tabs
    GM1201922Courtesy of GENERAL MOTORS CORP.
  5. Install the condenser mounting nuts to the radiator.
  6. Insert the condenser mounting tabs into the radiator clips.
    7. Fig 5: View Of Radiator/Condenser Lower Mounts
    GM1203511Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  7. Install the condenser to the radiator bolts.

    Tighten:  Tighten the bolts to 6 N.m (53 lb in).

    8. Fig 6: Bending Radiator Air Side Seals
    GM1336474Courtesy of GENERAL MOTORS CORP.
  8. Bend the radiator air side seals and insert the seals into the channel of the intake air splash shields.
    9. Fig 7: Inspecting Radiator Air Side Seals
    GM1337348Courtesy of GENERAL MOTORS CORP.
  9. The radiator air side seals must be in the proper position for proper air flow.
    10. IMPORTANT: Replace the radiator lower mounts as a pair or vibration may result.
  10. Install the radiator lower mounts.
    11. Fig 8: View Of Lower Radiator Support Bracket Bolts
    GM1203468Courtesy of GENERAL MOTORS CORP.
  11. Install the lower radiator support brackets.
  12. Install the lower radiator support bracket bolts.

    Tighten:  Tighten the bolts to 60 N.m (44 lb ft).

  13. Install the transmission oil cooler pipes to the radiator.
    14. Fig 9: View Of Radiator Outlet Hose
    GM1778406Courtesy of GENERAL MOTORS CORP.
  14. Install the radiator outlet hose to the radiator.
  15. Reposition the radiator outlet hose clamp at the radiator using the pliers J 38185  . See Special Tools .
    16. Fig 10: View Of Left Radiator Air Deflector Retainers
    GM1203535Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Engine splash shields must be properly installed or reduced A/C and engine cooling system performance could occur.
  16. Install the left engine splash shield.
  17. Install the left engine splash shield retainers.
    18. Fig 11: View Of Right Front Fender Liner & Retainers
    GM1203530Courtesy of GENERAL MOTORS CORP.
  18. Install the right engine splash shield.
  19. Install the right engine splash shield retainers.
  20. Lower the vehicle.
    21. Fig 12: View Of Radiator Inlet Hose
    GM1778404Courtesy of GENERAL MOTORS CORP.
  21. Install the radiator inlet hose to the radiator.
  22. Reposition the radiator inlet hose clamp at the radiator using the pliers J 38185  . See Special Tools .
    23. Fig 13: Identifying Upper Radiator Support Bracket Bolts
    GM1202407Courtesy of GENERAL MOTORS CORP.
  23. Remove the rope attached to the condenser and upper tie bar.
  24. Install the upper radiator support brackets. Refer to Radiator Support Bracket Replacement .
  25. Fill the coolant. Refer to Cooling System Draining and Filling (LY7, LZ4, Static Fill)  or Cooling System Draining and Filling (LAT Static Fill)  or Cooling System Draining and Filling (LE5 Static Fill) .
  26. Inspect the transmission fluid level. Refer to Transmission Fluid Check .
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