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Home >> Saturn >> 2007 >> Vue Red Line, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1214 (Engine Cooling System) >> Repair Instructions >> Radiator Surge Tank Replacement

Radiator Surge Tank Replacement

WARNING: This page is about a different car, the 2010 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Surge Tank Components
GM1761981Courtesy of GENERAL MOTORS CORP.
Callout Component Name
WARNING: With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result.
Preliminary Procedures: Partially drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill-LY7, LZE, LZ4)  or Cooling System Draining and Filling (GE 47716) .
1 Radiator Surge Tank Assembly Nut (Qty: 2)
CAUTION: Refer to Fastener Caution .

Tighten:  6 N.m (53 lb in)

2 Radiator Surge Tank Hose Clamp (Qty: 2)
Special Tools: 
J 38185  Hose Clamp Pliers. See Special Tools .
3 Radiator Surge Tank Assembly