IPU Cover Removal/Installation

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar with the IMA system before working on or around it. Make sure you have read the IMA service precautions before doing repairs or service (see SERVICE PRECAUTIONS ).

Remove the cargo floor lid, the IPU duct cover, and the spare tire beam (see TRIM REMOVAL/INSTALLATION - CARGO AREAS ).
Turn the battery module switch OFF (see DISCONNECTING THE MOTOR POWER CABLE CONNECTOR FROM THE MOTOR STATOR ).
Remove the bolts (A, B) and the clips (C).

Fig 1: IPU Cover Bolts With Torque Specifications And Clips
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the IPU cover (D).
Install the parts in the reverse order of removal.
NOTE: Before the battery module switch is turned ON, make sure all the high voltage circuits are connected properly. Then push the button (A), and turn the battery module switch ON.

Fig 2: Turning Battery Module Switch
Courtesy of AMERICAN HONDA MOTOR CO., INC.