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Home >> Saturn >> 2007 >> Relay 3.9 1 >> Repair and Diagnosis >> External Pages >> Different car >> Section 68 (Engine Cooling System) >> Repair Instructions >> Water Pump Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Outlook. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Water Pump Components
    GM1412162Courtesy of GENERAL MOTORS CORP.
  1. Install a NEW water pump seal.
  2. Install the water pump.
  3. NOTE: Refer to Fastener Notice .
  4. Install and hand-tighten the NEW water pump bolts.
  5. Fig 2: Water Pump Bolts Tightening Sequence
    G00501063Courtesy of GENERAL MOTORS CORP.
  6. Tighten the water pump bolts in sequence.

    Tighten: 

    1. On the initial pass, tighten the bolts in sequence to 10 N.m (89 lb in).
    2. On the second pass, tighten the bolts in sequence to 10 N.m (89 lb in).
    3. On the final pass, tighten the bolts in sequence shown an additional 45 degrees.

  7. Fig 3: Locating Water Pump Pulley & Bolts
    GM1412160Courtesy of GENERAL MOTORS CORP.
  8. Install the water pump pulley and the NEW water pump pulley bolts.
  9. Fig 4: View Of EN 46104 Installed On Water Pump Pulley
    GM1412158Courtesy of GENERAL MOTORS CORP.
  10. Use the EN 46104  in order to retain the water pump pulley.
  11. Install the water pump pulley bolts.

    Tighten:  Tighten the water pump pulley bolts to 10 N.m (89 lb in).

  12. Install the right engine strut mount. Refer to ENGINE MOUNT STRUT REPLACEMENT - RIGHT SIDE .
  13. Install the right engine mount strut bracket. Refer to ENGINE MOUNT STRUT BRACKET REPLACEMENT - RIGHT SIDE .
  14. Install the drive belt. Refer to Drive Belt Replacement .
  15. Fill the cooling system. Refer to Draining and Filling Cooling System (Static Fill)  or Draining and Filling Cooling System (Vac N Fill) .