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Home >> Saturn >> 2007 >> Relay 3.9 1 >> Repair and Diagnosis >> External Pages >> Different car >> Section 46 (Hydraulic Brake System) >> Repair Instructions >> Brake Pedal Assembly Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Outlook. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Vacuum Booster Nuts
    GM1862128Courtesy of GENERAL MOTORS CORP.
  1. Position the brake pedal assembly to the dash panel.
  2. Position the vacuum brake booster and master cylinder assembly to the dash panel.
    3. NOTE: Refer to Fastener Notice .
  3. Install the 4 vacuum booster nuts.

    Tighten:  Tighten the nuts to 25 N.m (18 lb ft).

    4. Fig 2: Identifying Brake Pedal Pushrod Clevis Pin
    GM1862126Courtesy of GENERAL MOTORS CORP.
  4. Position the brake pedal pushrod to the brake pedal.
  5. Install the brake pedal pushrod clevis pin.
    6. Fig 3: View Of Brake Pedal Pushrod Retainer
    GM1862124Courtesy of GENERAL MOTORS CORP.
  6. Install the brake pedal pushrod retainer (1).
    7. Fig 4: Identifying Brake Pedal Position Sensor Electrical Connector
    GM1862122Courtesy of GENERAL MOTORS CORP.
  7. Install the 2 brake pedal bracket bolts (2).

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

  8. Connect the brake pedal position sensor electrical connector (1).
  9. Connect the brake pedal position sensor electrical connector.
  10. Install the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement .
  11. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration .
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