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Home >> Saturn >> 2006 >> Relay 3.9 1, FWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Repair Instructions >> Radiator Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Radiator/Condenser Fasteners
    GM1547214Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  1. Install the radiator.
  2. Install the condenser tube clip screw.

    Tighten:  Tighten the bolts to 6 N.m (53 lb in).

  3. Install the bolt that secures the radiator to the condenser.

    Tighten:  Tighten the bolt to 2.5 N.m (22 lb in).

  4. Install the radiator outlet hose. Refer to Radiator Outlet Hose Replacement (LX9)  or Radiator Outlet Hose Replacement (LZ9) .
  5. Install radiator inlet hose. Refer to Radiator Inlet Hose Replacement (LX9)  or Radiator Inlet Hose Replacement (LZ9) .
  6. Install the cooling fans and shroud. Refer to Cooling Fan and Shroud Replacement (LX9)  or Cooling Fan and Shroud Replacement (LZ9) .
  7. Connect the lower transmission oil cooler (TOC) line to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection .
  8. Refill the cooling system. Refer to Cooling System Draining and Filling (Static Fill LX9)  or Cooling System Draining and Filling (Static Fill LZ9)  or Cooling System Draining and Filling (Vac-N-Fill) .
  9. Inspect the transmission fluid level. Refer to Transmission Fluid Check .
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