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Home >> Saturn >> 2006 >> Relay 3.5 L, FWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 3.5L - Introduction (2 Of 2) >> Repair Instructions >> Exhaust Gas Recirculation Valve Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Removing/Installing EGR Valve
    GM1239053Courtesy of GENERAL MOTORS CORP.
  1. Install a new EGR valve gasket.
  2. Install the EGR valve.
    3. NOTE: Refer to Fastener Notice .
  3. Install the EGR valve bolts.

    Tighten:  Tighten the bolt to 30 N.m (22 lb ft).

  4. Install the EGR pipe to the EGR valve.
  5. Install the EGR pipe.

    Tighten:  Tighten the bolt to 25 N.m (18 lb ft).

    6. Fig 2: Identifying Evaporative Emission (EVAP) Canister Purge Solenoid Valve
    GM1544746Courtesy of GENERAL MOTORS CORP.
  6. Connect the electrical connector (1) to the EGR valve (2).
  7. Raise the vehicle.
  8. Position the transaxle fill tube to the normal installed position and install the fill tube nut at the EGR valve.

    Tighten:  Tighten the nut to 113 N.m (115 lb in).

  9. Install the transaxle fill tube bolt to the transaxle case.

    Tighten:  Tighten the bolt to 113 N.m (115 lb in).

  10. Lower the vehicle.
  11. Install the air cleaner inlet duct. Refer to Air Cleaner Inlet Duct Replacement .
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