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Home >> Saturn >> 2006 >> Ion Red Line >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Generator Replacement (RPOs L61/LE5) >> Installation Procedure

Installation Procedure

Fig 1: Identifying Generator
GM1650517Courtesy of GENERAL MOTORS CORP.
  1. Position the generator to the engine block.
    NOTE: Refer to Fastener Notice .
  2. Install the generator bolts.

    Tighten:  Tighten the bolts to 22 N.m (16 lb ft).

    Fig 2: View Of Engine Harness Terminal
    GM1647997Courtesy of GENERAL MOTORS CORP.
  3. Install the engine harness terminal (1) to the generator.
  4. Install the generator terminal nut (2).

    Tighten:  Tighten the nut to 20 N.m (15 lb ft).

  5. Position the engine harness terminal boot (3).
    Fig 3: Identifying Engine Harness Electrical Connector
    GM1647528Courtesy of GENERAL MOTORS CORP.
  6. Connect the engine harness electrical connector (3) to the generator.
  7. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Resonator Replacement or Air Cleaner Outlet Duct Replacement .
  8. Install the drive belt. Refer to Drive Belt Replacement or Drive Belt Replacement .
  9. Connect negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure .
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