Specifications Index
ION 2 & ION 3 SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | REFRIGERANT SYSTEM CAPACITIES | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Axle Nut/Hub Nut | 74 Ft. Lbs. + 35 degrees (100 N.m) | ||
| Battery | BATTERY USAGE | ||
| Brakes | |||
| Bleeding Sequence | RR, LF, LR, RF | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drum Brakes | |||
| Service Specifications | DRUM BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Charging | |||
| Generator | GENERATOR USAGE | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | NA | ||
| Belt Routing | 2.2L See illustrations under DRIVE BELT REPLACEMENT 2.4L See illustrations under DRIVE BELT REPLACEMENT |
||
| Engine Cooling | |||
| General Service Specifications | COOLING SYSTEM DESCRIPTION AND OPERATION | ||
| Radiator Cap Pressure | Radiator cap pressure is stamped on cap. | ||
| Thermostat R & I | |||
| 2.2L | THERMOSTAT REPLACEMENT (RPO L61) | ||
| 2.4L | THERMOSTAT REPLACEMENT (RPO LE5) | ||
| Water Pump R & I | WATER PUMP REPLACEMENT | ||
| Engine Mechanical | |||
| 2.2L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | 50-80 psi (344.75-551.50 kPa) minimum at 1,000 RPM | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| 2.4L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil pressure | 50-80 psi (344.75-551.50 kPa) minimum at 1,000 RPM | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive PlateTorque | |||
| First Pass | 39 Ft. Lbs. (53 N.m) | ||
| Final Pass | 25 degrees | ||
| Fuel System | |||
| Pressure Specification | 50-60 Ft. Lbs. (345-414 kPa) | ||
| Fuel Pressure Test Procedure | |||
| 2.2L | FUEL SYSTEM DIAGNOSIS | ||
| 2.4L | FUEL SYSTEM DIAGNOSIS | ||
| Fuel Filter Location | Fuel filter is located on fuel feed pipe, between fuel pump and fuel injectors. | ||
| Fuel Filter R & I | |||
| 2.2L | FUEL FILTER REPLACEMENT | ||
| 2.4L | FUEL FILTER REPLACEMENT | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil on plug | ||
| Ignition Wires (Routing) | Coil on plug | ||
| Spark Plug | |||
| 2.2L | |||
| Type | GM P/N 12569190 or A/C Delco P/N 41-981 | ||
| Gap | 0.043 In. (1.08 mm) | ||
| Torque | 15 Ft. Lbs. (20 N.m) | ||
| 2.4L | |||
| Type | GM P/N 12569190 or A/C Delco P/N 41-981 | ||
| Gap | 0.042 In. (1.06 mm) | ||
| Torque | 15 Ft. Lbs. (20 N.m) | ||
| Starting | |||
| Starter | STARTING SYSTEM DESCRIPTION AND OPERATION | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | FASTENER TIGHTENING SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 100 Ft. Lbs. (140 N.m) | ||