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Home >> Saturn >> 2005 >> Vue Base, 2.2 D, FWD, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L (L61) Introduction >> Repair Instructions >> Fuel Pressure Dampener Replacement >> Installation Procedure

Installation Procedure

    IMPORTANT: O-rings must be lubricated with clean engine oil and installed into the fuel rail before the fuel pressure regulator is installed.
  1. Install the small oiled O-ring (4) into the fuel rail.
  2. Install the large oiled O-ring (7) into the fuel rail.
    Fig 1: Fuel Rail Assembly Component View
    GM854298Courtesy of GENERAL MOTORS CORP.
  3. Install the fuel pressure regulator into the fuel rail.
    Fig 2: View Of Fuel Pressure Regulator
    GM947047Courtesy of GENERAL MOTORS CORP.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the retaining bolts.

    Tighten:  Tighten the fuel pressure dampener bolts to 5 N.m (44 lb. in.).

  5. Install the outlet resonator/duct assembly into position.
  6. Connect the PCV fresh air vent hose assembly.
    Fig 3: Identifying Outlet Resonator/Duct Assembly
    GM898897Courtesy of GENERAL MOTORS CORP.
  7. Tighten the clamp at the throttle body assembly.
  8. Position the outlet resonator/duct assembly up with a support bracket and install the push pin.
  9. Tighten the clamp at the air cleaner assembly.
  10. Connect the air intake temperature (IAT) sensor connector.
  11. Connect the negative battery cable.

    Tighten:  Tighten the battery terminal bolt to 17 N.m (13 lb. ft.).

  12. Run the vehicle and inspect for leaks.
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