LEMON Manuals: Even more car manuals for everyone
Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Disc Brake System) >> Repair Instructions >> Brake Pads Replacement - Rear >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Retracting Piston Into Caliper Bore
    GM1365685Courtesy of GENERAL MOTORS CORP.
  1. Inspect the following brake components for damage and corrosion:
    • Brake caliper guide pin bolts
    • Brake caliper guide pins
    • Brake caliper guide pin bushing
    • Brake caliper bracket boots
    • Brake caliper bracket
  2. Do not attempt to clean away any corrosion. If damaged or corroded replace the necessary components. Refer to Disc Brake Hardware Replacement - Rear , and Brake Caliper Bracket Replacement - Rear .
  3. Inspect the brake caliper piston boot for deterioration, replace if damaged. Refer to Brake Caliper Overhaul - Rear .
  4. Use a piston installation tool in order to twist the brake caliper piston into the brake caliper bore.
  5. Fig 2: Removing Brake Pads From Brake Caliper Mounting Bracket
    GM1335587Courtesy of GENERAL MOTORS CORP.
  6. Install the brake pad retainers (2) to the brake caliper mounting bracket (3).
  7. Install the brake pads (1) to the brake caliper mounting bracket (3).
  8. Fig 3: Removing Lower Brake Caliper Guide Pin Bolt
    GM1387173Courtesy of GENERAL MOTORS CORP.
  9. Pivot the brake caliper downward, over the brake pads and into the caliper bracket.
  10. NOTE: Refer to Fastener Notice in Cautions and Notices.
  11. Install the brake caliper guide pin bolt to the brake caliper guide pin.

    Tighten:  Tighten the brake caliper guide pin bolt to 35 N.m (26 lb ft).

  12. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  13. Lower the vehicle.
  14. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  15. Slowly release the brake pedal.
  16. Wait 15 seconds, then repeat steps 15 and 16 until a firm brake pedal apply is obtained; this will properly seat the brake caliper pistons and brake pads.
  17. Fill the brake master cylinder reservoir to the proper level. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
  18. Apply and release the park brake pedal 4 times.
  19. Burnish the pads and rotors. Refer to Burnishing Pads and Rotors .