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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 211 (Disc Brake System) >> Repair Instructions >> Front Disc Brake Pads Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac Montana SV6, 2007 Chevrolet Uplander, and 2007 Buick Terraza. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Use denatured alcohol to clean the outside surface of caliper boot before installing new brake pads.
  1. If you are installing new brake pads, use a C-clamp in order to compress the piston to the bottom of the caliper bore. Use the old brake pad, a metal plate or a wooden block across the face of the piston in order to protect the piston and the caliper boot.
  2. Fig 1: Locating Brake Caliper Components
    GM177032Courtesy of GENERAL MOTORS CORP.
  3. Install the two brake pad retainers (4) to the caliper bracket (3).
  4. IMPORTANT: Ensure that the wear sensor is positioned at the trailing edge (upward) of the outer pad during forward wheel rotation.
  5. Install the brake pads (5) over the brake pad retainers (4) and onto the caliper bracket (3).
  6. Lubricate the brake caliper guide pin (1) and the guide pin boot with High Temp Brake Silicone Lube, or equivalent.
  7. NOTE: Use care to avoid damaging pin boot when rotating caliper.
  8. Pivot the caliper down onto the pads.
  9. Fig 2: View Of Lower Brake Caliper Pin Bolt
    GM105290Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  10. Install the lower caliper guide pin.

    Tighten:  Tighten the caliper guide pin to 54 N.m (40 lb ft).

  11. Remove the 2 wheel nuts securing the rotor to the hub and bearing.
  12. Install the tire and wheel. Tire and Wheel Removal and Installation .
  13. Lower the vehicle.
  14. Fill the master cylinder to the proper level with new clean brake fluid. Refer to Master Cylinder Reservoir Filling .
  15. Pump the brake pedal 3/4 of a full stroke as many times as necessary to obtain a firm brake pedal.
  16. Burnish the pads and the rotors. Refer to Brake Pad and Rotor Burnishing .