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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 211 (Disc Brake System) >> Repair Instructions >> Front Disc Brake Hardware Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2007 Pontiac Montana SV6, 2007 Chevrolet Uplander, and 2007 Buick Terraza. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Locating Caliper Components
    GM709232Courtesy of GENERAL MOTORS CORP.
  1. Lubricate with High Temp Silicone and install the caliper bolt boots (4) to the disc brake caliper mounting bracket (5).
  2. Lubricate and Install the disc brake pad retainers to the disc brake caliper bracket.
  3. Install the disc brake pads (6) and (8) to the disc brake caliper bracket.
  4. Install the disc brake caliper (3) from the mounting bracket.
    NOTE: Refer to Fastener Notice.
  5. Lubricate and Install the disc brake caliper bolts (1).

    Tighten:  Tighten the disc brake caliper bolts to 54 N.m (40 lb ft).

  6. Apply and release the brake pedal (3/4 stroke) as many times as necessary in order to obtain a firm brake pedal.
  7. Install the tire and wheel. Tire and Wheel Removal and Installation .
  8. Lower the vehicle.
  9. Fill the master cylinder to the proper level. Refer to Master Cylinder Reservoir Filling

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