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Installation Procedure

WARNING: This page is about a different car, the 2005 Pontiac Aztek and 2005 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Impact Bar Bolts
    GM621493Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Position the left side first, then the right side.
  1. Position the impact bar to the body using the alignment pin for location.
    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  2. Install the bolts to secure the impact bar to the front bumper.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

    3. Fig 2: Cross Sectional View Of Upper Inboard Impact Bolt
    GM621482Courtesy of GENERAL MOTORS CORP.
  3. Through the access hole in the radiator support, install the bolt to secure the impact bar to the front bumper.

    Tighten:  Tighten the bolt to 50 N.m (37 lb ft).

    4. Fig 3: Locating Horns Mounting Bolts
    GM621492Courtesy of GENERAL MOTORS CORP.
  4. Install the horn to the impact bar.
  5. Install the impact bar bolt to the horn.

    Tighten:  Tighten the bolt to 50 N.m (37 lb ft).

  6. Connect the electrical connector to the horn.
  7. Install the energy absorber. Refer to Energy Absorber Replacement - Front (Aztek)  or Energy Absorber Replacement - Front (Rendezvous)  .
  8. Install the front bumper fascia. Refer to Fascia Replacement - Front Bumper - Upper (Aztek)  or Fascia Replacement - Front Bumper - Upper (Rendezvous)  .
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