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Home >> Saturn >> 2005 >> Relay AWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Seal Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Exhaust Manifold Pipe Gasket
    GM107855Courtesy of GENERAL MOTORS CORP.
  1. Install the exhaust manifold pipe gasket.
    2. Fig 2: Identifying Catalytic Converter Nuts
    GM372621Courtesy of GENERAL MOTORS CORP.
  2. Return the exhaust system to the proper position.
  3. Connect any hangers.
  4. Remove the exhaust system support.
    5. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the right exhaust manifold pipe stud nuts to the exhaust manifold pipe studs.

    Tighten:  Tighten the right exhaust manifold pipe stud nuts to 35 N.m (26 lb ft).

  6. Inspect the exhaust system for leaks and underbody contact.
  7. Lower the vehicle.
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