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Home >> Saturn >> 2005 >> Ion 1 Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Introduction & Repair Instructions >> Repair Instructions >> Case Side Cover Replacement >> Installation Procedure

Installation Procedure

  1. Install the transmission side cover.
    2. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Hand start the transmission side cover lower bolts.

    Tighten:  Tighten the side cover bolts and stud to 20 N.m (15 lb ft).

    3. Fig 1: Identifying Transmission Side Cover Bolts
    GM510427Courtesy of GENERAL MOTORS CORP.
  3. Lower the vehicle.
  4. Raise the engine with the engine support fixture.
  5. Raise the vehicle.
  6. Install the transmission mount. Refer to Transmission Mount Replacement - Front  or Transmission Mount Replacement - Rear  in Transmission/Transaxle.
  7. Install the frame. Refer to Frame Replacement in Frame and Underbody.
  8. Install the power steering gear mounting bolts. Refer to Power Steering Gear Replacement in Power Steering.
  9. Install the wheel drive shaft to the transmission. Refer to Wheel Drive Shaft Replacement in Wheel Drive Shafts.
  10. Connect the left ball joint to the steering knuckle. Refer to Lower Ball Joint Replacement in Front Suspension.
  11. Install the left inner fender liner. Refer to Front Fender Liner Replacement in Body Front End.
  12. Install the left front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  13. Lower the vehicle.
  14. Remove the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical.
  15. Install the PNP switch. Refer to Park/Neutral Position (PNP) Switch Replacement .
    16. Fig 2: Locating Transaxle Range Switch Bolts
    GM893832Courtesy of GENERAL MOTORS CORP.
  16. Install the PNP switch lever and nut.

    Tighten:  Tighten the nut to 35 N.m (26 lb ft).

    17. Fig 3: Removing/Installing Transaxle Range Switch Lever & Nut
    GM893829Courtesy of GENERAL MOTORS CORP.
  17. Install the shift cable bracket.
    18. Fig 4: View Of Shift Cable & Shift Linkage
    GM494775Courtesy of GENERAL MOTORS CORP.
  18. Connect the shift cable from the PNP switch.
  19. Install the underhood electrical center bracket.
    20. Fig 5: View Of Junction Block
    GM736049Courtesy of GENERAL MOTORS CORP.
  20. Install the underhood electrical center to the bracket.
  21. Install the air cleaner housing assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.
    22. Fig 6: Identifying Air Cleaner Assembly
    GM13340Courtesy of GENERAL MOTORS CORP.
  22. Fill the transmission. Refer to Capacities - Approximate Fluid in Maintenance and Lubrication.
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