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Home >> Saturn >> 2004 >> L300 4D Wagon, 2.2 F >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Resonator Replacement >> Installation Procedure

Installation Procedure

  1. Position the exhaust resonator into the vehicle and install the isolators.
    2. Fig 1: Identifying Exhaust Muffler Hangers
    GM892074Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Do not tighten the clamp and crush the exhaust pipe.
  2. Slide the muffler assembly onto the exhaust resonator and tighten the clamp.
    3. Fig 2: Removing & Installing Muffler Clamp
    GM892071Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the exhaust resonator to the exhaust manifold pipe and tighten the fasteners. Tighten:  Tighten the exhaust manifold pipe-to-resonator bolts to 20 N.m (15 lb ft).
    4. Fig 3: Removing & Installing Exhaust Manifold Pipe-To-Exhaust/Resonator Fasteners
    GM892067Courtesy of GENERAL MOTORS CORP.
  4. Lower the vehicle from the hoist.
  5. Check the entire exhaust system for leaks.
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