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Home >> Saturn >> 2004 >> Ion Red Line >> Repair and Diagnosis >> Steering >> Steering Wheel And Steering Column >> Repair Instructions >> Steering Column Jacket Replacement >> Installation Procedure

Installation Procedure

    IMPORTANT: The column shaft splines must be free of dirt and debris.
  1. Clean the column shaft splines
  2. Use the supplied grease to apply 2 grams (0.07 oz) of grease to the column shaft splines.
  3. Install the new jacket on the steering column.
  4. Fig 1: View Of Upper Jacket
    GM854910Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the jacket attaching bolts.

    Tighten:  Tighten the bolts to 11 N.m (97 lb in).

  6. Fig 2: View Of Jacket Attaching Bolts
    GM854772Courtesy of GENERAL MOTORS CORP.
  7. Install the steering column mounting bolts.

    Tighten: 

    1. Tighten the RH bolt to 25 N.m (18 lb ft).
    2. Tighten the LH bolt to 25 N.m (18 lb ft).

  8. Fig 3: View Of Steering Column
    GM854962Courtesy of GENERAL MOTORS CORP.
  9. Install the ignition lock cylinder case. Refer to Ignition Lock Cylinder Case Replacement .
  10. Fig 4: View Of Ignition Lock Cylinder Case
    GM854922Courtesy of GENERAL MOTORS CORP.
  11. Install the SIR coil module assembly. Refer to Inflatable Restraint Steering Wheel Module Coil Replacement in SIR.
  12. Fig 5: View Of Inflatable Restraint Steering Wheel Module
    GM854958Courtesy of GENERAL MOTORS CORP.
  13. Install the column trim covers. Refer to Steering Column Trim Covers Replacement .
  14. Install the steering wheel. Refer to Steering Wheel Replacement .