LEMON Manuals: Even more car manuals for everyone
Home >> Saturn >> 2004 >> Ion Red Line >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Engine Cooling System) >> Repair Instructions >> Surge Tank Hose/Pipe Replacement - Inlet >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2005 Saturn Ion Red Line, 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the surge tank inlet hose to the engine.
    2. Fig 1: Removing/Installing Surge Tank Inlet Hose
    GM873724Courtesy of GENERAL MOTORS CORP.
  2. Reposition the hose clamp to secure the hose.
  3. Clip the surge tank inlet hose to the fuel rail.
    4. Fig 2: Clipping/Unclipping Surge Tank Inlet Hose
    GM873725Courtesy of GENERAL MOTORS CORP.
  4. Install the air cleaner outlet resonator. Refer to Air Cleaner Outlet Resonator Replacement in Engine Controls-2.2L (L61).
  5. Clip the surge tank inlet hose to the underhood junction block bracket.
    6. Fig 3: Locating Underhood Junction Block Bracket
    GM873726Courtesy of GENERAL MOTORS CORP.
  6. Install the surge tank inlet hose to the surge tank.
    7. Fig 4: View Of Surge Tank Inlet Hose
    GM873719Courtesy of GENERAL MOTORS CORP.
  7. Reposition the hose clamp to secure the hose.
  8. Fill the cooling system. Refer to Draining and Filling Cooling System (2.2L (L61))  or Draining and Filling Cooling System (2.0L (LSJ)) .
scientia non olet · About LEMON Manuals