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Home >> Saturn >> 2004 >> Ion Red Line >> Repair and Diagnosis >> External Pages >> Different car >> Section 60 (Engine Cooling System) >> Repair Instructions >> Engine Oil Cooler Hose/Pipe Replacement >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2005 Saturn Ion Red Line, 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place a drain pan under the driver side of the vehicle.
  2. Remove the air intake duct.
  3. Fig 1: View Of Air Intake Duct
    GM1386445Courtesy of GENERAL MOTORS CORP.
  4. Remove the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Bracket Replacement in Wiring Systems.
  5. Using SA9111E  , reposition the radiator outlet hose clamp at the engine. See Special Tools .
  6. Remove the radiator outlet hose from the engine.
  7. Fig 2: View Of Radiator Outlet Hose & Radiator - 2.0L
    GM1380620Courtesy of GENERAL MOTORS CORP.
  8. Remove the oil cooler hoses from the oil cooler.
  9. Fig 3: View Of Oil Cooler & Components
    GM1339280Courtesy of GENERAL MOTORS CORP.
  10. Remove the oil cooler hoses from the thermostat housing.